Greatbatch Ltd.

Daniel Baumer

Dominick J Frustaci

Paul T Hallifax

Marcus J Palazzo

Tina L Urso

Philip S Wutz

Kenneth Moceri

Raymond S Konopa

John Skoumpris

Michael Guidi

Scott Hall

Brian Mau

Deborah McNally

David Dianetti

David Wutz

Shenandoah Hennrich

Shenandoah Henrich

Joshua C Ulrich

Philip Wutz

A miniature electrochemical cell of a primary or a secondary chemistry with a total volume that is less than 0.5 cc is described. The cell has a casing comprising an annular sidewall supported on a lower plate opposite an upper closure plate. The upper plate has a sealed electrolyte fill port. A current collector having an opening aligned with the fill port contacts an inner surface of the upper plate. An anode active material contacts the lower plate, and a cathode active material contacts the upper closure plate. A dielectric material coats the lower open end of the annular sidewall and a portion of the inner surface of the sidewall. A glass seals the dielectric material to the lower plate. An electrolyte contacts the electrode assembly. The cathode active material contacting the current collector has an opening aligned with the current collector opening and the electrolyte fill port.

Electrochemical cell activated with a liquid electrolyte wetting the electrode assembly through an opening in one of the electrodes

A miniature electrochemical cell of a primary or secondary chemistry with a total volume that is less than 0.5 cc is described. The cell has a casing comprising an annular sidewall supported on a lower plate opposite an upper lid. The lid has a sealed electrolyte fill port. At least one electrolyte channel in the inner surface of the lid extends radially from the fill port and outwardly beyond an outer peripheral edge of the current collector. A current collector contacts an inner surface of the lid with a first electrode active material contacting the current collector. An opposite polarity active material contacts the lower plate. A dielectric material coats the lower open end of the annular sidewall and a portion of the inner surface of the sidewall. A glass seals the dielectric material to the lower plate. An electrolyte activates the electrode assembly.

Electrochemical cell activated with a liquid electrolyte wetting the electrode assembly through a channel system in the casing lid

An electrochemical cell comprising a cathode material contacted to a perforated current collector having a portion left uncovered and an anode material contacted to an anode current collector is described. A separator sheet segregating the anode from direct contact with the cathode is folded back upon itself along a crease with an upper portion at least partially sealed to a lower portion along an aligned peripheral edge to form an envelope. A first envelope portion houses the cathode having the uncovered portion of the cathode current collector spaced from the crease and a second envelope portion houses the anode. The first envelope portion is sealed to the second envelope portion through the uncovered perforations of the cathode current collector to lock the anode aligned with the cathode. The anode and cathode are then wound into a jellyroll electrode assembly housed in a cylindrical casing and activated with an electrolyte.

Electrochemical cell having a pocket separator design

A method of manufacturing an electrochemical cell is described. A separator sheet segregating the anode from direct contact with the cathode is folded back upon itself along a crease with an upper portion at least partially sealed to a lower portion along an aligned peripheral edge to form an envelope. A first envelope portion houses the cathode having an uncovered portion of the cathode current collector spaced from the crease and a second envelope portion houses the anode. The first envelope portion is sealed to the second envelope portion through uncovered perforations of the cathode current collector to lock the anode aligned with the cathode. The anode and cathode are then wound into a jellyroll electrode assembly housed in a cylindrical casing and activated with an electrolyte.

Method for providing an electrochemical cell having a pocket seperator design

Growing community of inventors

Middleport, NY, United States of America

Daniel Baumer