Nike, Inc.

Daniel B DeHaven

Bruce J Kilgore

Douglas Alan Beye

Kassio Figur

Sara Kilgore

Jessica Anne Junkins

Benjamin J Monfils

Jared S Baggen

Bruce Alan Barney

Dylan S VanAtta

Sara C Novotny

John Joseph Terlizzi

A manufacturing process involving a series of discrete operations can be modified by adding, removing, or reordering operations, without design changes to the equipment. The manufacturing process uses a frame comprising one or more alignment tabs. Each alignment tab comprises an alignment element. The alignment element interacts with a corresponding alignment element at a manufacturing station to identify to the manufacturing station the position and orientation of the frame. The frame supports a material in a known position and orientation relative to the frame, allowing the manufacturing station to infer the position and orientation of the pliable material on the frame from the interaction of the alignment elements on the frame and the manufacturing station. The operations at any particular manufacturing station can therefore be positioned independent of what operations, if any, have come before, or in what order.

Agile manufacturing processes and systems

A manufacturing frame comprises one or more alignment tabs. Each alignment tab comprises an alignment element. The alignment element interacts with a corresponding alignment element at a manufacturing station to identify to the manufacturing station the position and orientation of the frame. The frame supports a flexible material in a known position and orientation relative to the frame, allowing the manufacturing station to infer the position and orientation of the flexible material on the frame from the interaction of the alignment elements on the frame and the manufacturing station.

Manufacturing frame

An article of footwear formed from a flat pattern to include a side seam and/or utilizing aperture alignment of multiple flat pattern pieces is disclosed. In aspects, an article of footwear, such as an upper, is formed from a flat pattern and modified into a dimensional article of footwear that includes a side closing. The side closing may comprise adjoined side edges of the flat pattern upper that are secured to each other with a securing element to maintain the dimensional article of footwear in its shape. Alignment of the parts may be provided through at least partial alignment of apertures in the flat pattern upper and apertures in a securing element and/or other flat pattern pieces, including using multi-purpose apertures, allowing streamlined processing and manufacturing of footwear.

Functional apertures for manufacturing registration

An article of footwear may include a plurality of segments. Each of the plurality of segments may form a portion of a combined upper and sole structure. A bootie may line the combined upper and sole structure. The bootie may interconnect the plurality of segments such that the plurality of segments are independently moveable with respect to one another.

Article of footwear

Growing community of inventors

Sherwood, OR, United States of America

Daniel B DeHaven