Mando Corporation

Kelsey-hayes Company

Lucas Automotive Gmbh

Daniel Alan Smith

Antonio Eduardo Demorais

Suresh Babu Koduri

Eduardo Morais

Galus Chelaidite

Kraig Eric Gerber

Sky Lintner

Satish Kolekar

Guido ZenZen

Marco Becker

Harry Miller

Christian L Schroeter

Florian Roessinger

Antonio Eduardo Morais

Sangyong Lim

Antonio E DeMorais

An electromechanical actuator package for actuating a brake assembly configured to operate a vehicle brake comprises: a motor; a differential operably connected to the motor, the differential comprising a pulley and an output connectable to the brake assembly; and a locking mechanism configured to lock the pulley of the differential, the locking mechanism comprising: a base configured to be movable, a plurality of projections projecting from the movable base, the projections comprising first and second projections, wherein at least a part of the pulley is positioned between the first and second projections projected from the movable base, an electromagnet assembly disposed adjacent to at least one of the projections, the electromagnet assembly operably associated with at least one of the projections, and one or more springs operably coupled to the movable base and/or at least one of the projections.

Electromechanical actuator package for actuating brake assembly

A piston configured for use in a brake system is disclosed. The piston can comprise: a body; and a footing; the footing positioned adjacent an end of the body, and having a recess that receives a central portion of the end; during operation of the brake system, the footing extends along a brake pad, and is configured to exert force on the brake pad during actuation of the disk brake system; and the footing having a face configured to contact the brake pad, the face having a length and a width, wherein the length is longer than an outside width of the body, and the length is greater than the width, and/or the face having a cross-sectional area normal to a direction of travel of the piston that is larger than a cross-sectional area of the piston body that is normal to the direction of travel of the piston.

Stepped piston for disk brake with oversized footing

A brake piston is described. The brake piston is configured for use in a disk brake system, the piston comprising: a body having an outside width perpendicular to a central axis; a footing disposed at a distal end of the piston; wherein the footing is configured to exert force on a brake pad during actuation of the disk brake system; the footing having a face configured to contact the brake pad, the face having a length and a width, wherein the length is longer than the outside width of the body, and the length is greater than the width.

Oversized brake piston footing

Brake calipers, molds and method of producing brake calipers are disclosed including a brake caliper mold for molding a brake caliper, the brake caliper mold comprising: a first mold section; a second section half; a core member configured to form a piston bore, the core member comprising: a tower configured to form a tower window in a bridge of the brake caliper and a piston bore extension to form a piston bore of the brake caliper; and four locator forming surfaces located on the tower, each of the four locator forming surfaces configured to form a separate lateral data reference surface on the brake caliper, the lateral data reference surfaces capable of being used for subsequent machining of the brake caliper to predetermined tolerances.

Stacked and cored locator brake caliper

Brake systems and methods of their operation are disclosed, including a brake system comprising: a rotor comprising: a hub configured for attachment to a vehicle; and a first and a second contact surfaces; and a web connecting the first and second contact surfaces to the hub; a first and a second brake pad located adjacent to the respective first and second contact surfaces of the brake rotor, wherein the first and the second brake pads are configured to press on the respective first and second contact surfaces during operation of the brake system; a first brake piston configured to push the first brake pad against the first contact surface of the rotor during operation of the brake system; wherein upon operation of the brake system in a first operation mode, the first piston moves the second contact surface toward the second piston by deflection of the rotor at the web.

Piston brake caliper and brake system

A brake piston assembly is described. The brake piston assembly includes a brake piston, the brake piston comprising: a front face and a back surface, the front face opposite the back surface and the front face configured to exert pressure on a brake pad; a cavity extending into the brake piston from the rear surface; and a projection located within a cavity of the brake piston at a position intermediate the front face and the rear surface; a brake piston nut receivable into the cavity; and a flexible retainer, the flexible retainer located in a groove in an outer wall of the brake piston nut; wherein, when the piston nut is fully inserted into the cavity, the flexible retainer will be located between the projection and the front face.

Active retraction mechanism for low drag caliper brake

A disk brake piston having a spindle nut, and a load bearing column within a piston body. The load bearing column includes a footing configured to push against a brake pad and a core extending from the metal footing and slidably located within the piston body, wherein the spindle nut is configured to contact and push the metal core which pushes the metal footing which pushes on the brake pad.

Disk brake piston

A disk brake piston system having a piston having a metallic outer wall surrounding a central axis, the outer wall being of a material and a thickness which that could be formed by deep drawing; a metallic front wall closing one end of the outer wall, the front wall including a curved area extending toward an interior of the piston, the front wall being of a material and having a thickness that could be formed by deep drawing; and a sleeve positioned at least partially within the piston and configured to interface with an interior side surface of the outer wall such that the sleeve and the piston are restrained from rotating relative to one another around an axis parallel to the central axis, the sleeve comprising a flat or curved internal surface, having a non-circular cross-section, wherein the sleeve comprises a polymeric material.

Disk brake caliper piston system

A disc brake assembly comprises: an anchor bracket having at least one bore formed therein, the bore defining a first axis; a brake caliper slidably secured to the anchor bracket; a pair of brake pads carried by the disc brake assembly; and at least one guide pin adapted to be disposed in the bore of the anchor bracket, the at least one guide pin defining a second axis; wherein when the at least one guide pin is disposed in the at least one bore of the anchor bracket, the second axis of the at least one guide pin is configured to be offset relative to the first axis of the at least one bore such that there is provided at least one defined point of contact between only a portion of a shank portion of the at least one guide pin and a portion of an inner surface of the at least one bore.

Guide pin for disc brake assembly and disc brake assembly including such a guide pin

A vehicle disc brake assembly comprises a brake caliper and an anchor bracket. The brake caliper has a lug, a bore, an opening, a fastener, and a guide pin. The lug has first and second side faces. The bore extends from the first side face to the second side face. The opening is to the bore at the first side face. The fastener has a transition portion between a bolt stem and a bolt head. The transition portion is fitted to the opening. The guide pin is attached to the fastener. The anchor bracket is supported on the guide pin.

Disc brake assembly with guide pin locating feature

A disc brake assembly having a guide pin disposed in a bore of an anchor bracket such that a guide pin axis is offset relative to a bore axis whereby there is provided at least one defined point of contact between only a portion of the guide pin and a portion of an inner surface of the bore. The guide pin includes a groove formed therein, the groove defines a groove axis which is offset relative to the guide pin axis, and a resilient member is disposed in the groove which is operative to bias the guide pin in the bore such that the guide pin axis is offset relative to bore axis to provide the at least one defined point of contact between only a portion of the guide pin and a portion of the inner surface of the bore.

A disc brake assembly comprises an anchor bracket having a pair of arms, a caliper supported on the bracket and a non-rotatable vehicle component having a pair of lugs, each of the lugs provided with a non-threaded opening formed therethrough. The non-threaded openings receive fasteners installed in threaded openings of the bracket to secure the vehicle component to the bracket. The bracket includes on at least one of the arms a first shoulder at a transition between the first and second portions thereof. The vehicle component includes on at least one of the lugs a second shoulder having a shape which is generally complimentary to the shape of the first shoulder. When the vehicle component and bracket are secured together, selected surfaces of the first and second shoulders contact each other to substantially prevent movement of the bracket relative to the vehicle component.

Disc brake assembly with non-rotatable vehicle component and method for producing same

A vehicle drum-in-hat disc brake assembly comprises: a shield adapted to be secured to an axle flange; a drum brake portion carried by the shield; an abutment tower operatively disposed with the drum brake portion; and a caliper bracket assembly formed separate from the abutment tower and adapted to be secured to the axle flange; wherein at least one first fastener is provided for securing the abutment tower to the caliper bracket assembly and a plurality of second fasteners are provided for securing the caliper bracket assembly and the shield to the axle flange.

Growing community of inventors

Livonia, MI, United States of America

Daniel Alan Smith