Firefly Automatix, Inc.

Daniel A Aposhian

Eric Edwin Aston

Steven R Aposhian

William M Decker

Samuel H Drake

Matthew G Aposhian

Mark C LeBlanc

Steven Aposhian

Eric Aston

David Collier

Mark Leblanc

Sod harvesters can be configured to stack rolls of sod in unique layers on a pallet. A sod harvester can include control circuitry that is configured to operate a stacking head and a stacking conveyor in a manner that enables the layers to be formed. The structure of the layers can facilitate harvesting wider rolls even when narrower pallets are used to transport the rolls.

Sod roll stacking technique

Synchronizing variables can be tuned based on a sod harvester's speed. A sod harvester's control system can include a tuning component that receives as input a current speed of the sod harvester. The tuning component can apply logic to the current speed to calculate values for synchronizing variables that are tuned for the current speed. In this way, the sod harvester can be operated with precision across a range of speeds, including at high speeds.

Tuning synchronizing variables based on a sod harvester's speed

A sod harvester's stacking position can be dynamically adjusted to form vertically aligned stacks. More particularly, a sod harvester's control system can be configured to automatically adjust the stacking position as a stack is being formed based on a sensed orientation of the pallet. In this way, the control system can ensure that a slab of sod that is dropped from the stacking head will fall into the intended location on the stack regardless of the orientation of the pallet relative to the stacking head.

Adjusting a sod harvester's stacking position to form vertically aligned stacks

A stacking head's path can be dynamically calculated during a stacking operation. A control system of a sod harvester can include a dynamic path calculator for performing these dynamic calculations to prevent the stacking head from colliding with the sod harvester's frame or to cause the stacking head to traverse the most efficient path between the pickup position and the stacking position. These dynamic calculations could be performed in scenarios where the pickup position may be dynamically adjusted for a particular stacking operation.

Dynamically calculating a stacking head's path during a stacking operation

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on a conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along a conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along a conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

Sod harvester having auxiliary stacking conveyor

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on an inclined conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along an inclined conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along an inclined conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

A sod harvester can include a preliminary stacking head for stacking slabs of sod prior to the stacked slabs being removed from a stacking conveyor for stacking on a pallet. In this way, the stacking head can remove multiple layers of sod during a single stacking operation. The preliminary stacking head can be positioned overtop a conveyor and can be configured to pick up a slab of sod as the slab travels along the conveyor. The preliminary stacking head can then drop the slab on top of a trailing slab thereby forming a stack of slabs on the conveyor. The conveyor over which the preliminary stacking head is positioned can be an inclined conveyor that transports slabs of sod from the ground to a stacking conveyor.

Sod harvester having preliminary stacking head

A sod harvester can include an inclined stacking conveyor from which slabs of sod are removed for stacking on a pallet. The direction of incline of the stacking conveyor can be opposite that of one or more inclined conveyors used to convey sod from a cutting head to the stacking conveyor. Therefore, slabs of sod can ascend along the one or more inclined conveyors and then descend along the inclined stacking conveyor from which they are removed by the stacking head. The stacking head can also be inclined to correspond with the incline of the stacking conveyor. By inclining the stacking conveyor and the stacking head, the stacking head does not need to move vertically when removing slabs of sod from the stacking conveyor.

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West Valley City, UT, United States of America

Daniel A Aposhian