Palo Alto Research Center Inc.

Gas Technology Institute

Dane Andrew Boysen

Jessica Louis Baker Rivest

Divyaraj Desai

Gabriel Iftime

Ashish V Pattekar

Rahul Pandey

Eugene Shin Ming Beh

Terry L Marker

Martin Brendan Linck

Jim Wangerow

Pedro Ortiz-Toral

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

Liquid metal condensate catalyzed hydrocarbon pyrolysis

Systems comprising a carbon fiber reactor for fabricating carbon fiber, the reactor comprising a receptacle for containing a carbon-metal melt, and a plurality of nozzles through which a plurality of menisci are formed by the carbon-metal melt for contact with a carbon seed to fabricate the carbon fiber; and a heater for heating the carbon-metal melt.

Carbon fiber fabrication systems and methods

A method for producing a homogenous molten composition and a fluid product is disclosed. For example, the method includes producing a first molten metal composition in an enclosed volume, contacting a hydrocarbon reactant with the first molten metal composition, decomposing the hydrocarbon reactant into at least one fluid product and carbon, forming a metal alloy from a mixture of the carbon and the first molten metal composition, and separating a homogenous second molten composition from the metal alloy.

Process and system for steel and hydrogen production using recycled ferrous scrap and natural gas

Methods comprising: contacting a carbon fiber seed to a carbon-metal melt, drawing the carbon fiber seed to form a carbon fiber. And, systems and apparatuses comprising: a carbon fiber reactor for fabricating carbon fiber, the reactor comprising a receptacle for containing a carbon-metal melt, and a plurality of nozzles through which a plurality of menisci are formed by the carbon-metal melt for contact with a carbon seed to fabricate the carbon fiber.

Aspects of the invention are associated with the discovery of approaches for the conversion of sour natural gas streams, by conversion to liquid hydrocarbons. Particular processes and their associated apparatuses advantageously combine (i) dehydroaromatization (DHA) of methane in a gaseous feedstock, to produce aromatic hydrocarbons such as benzene, with (ii) the reaction of HS and methane in this feedstock, to produce organic sulfur compounds such as carbon disulfide (CS) and thiophene (CHS). A gaseous product having a reduced concentration of HS is thereby generated. The aromatic hydrocarbons and organic sulfur compounds may be recovered in a liquid product. Both the gaseous and liquid products may be easily amenable to further upgrading. Other advantages of the disclosed processes and apparatuses reside in their simplicity, whereby the associated streams, including a potential gaseous recycle, generally avoid high partial pressures of HS.

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Anchorage, AK, United States of America

Dane Andrew Boysen