Robert Boschgmbh

Robert Bosch Battery Systems Gmbh

Bosch Battery Systems Gmbh

Dan Schneider

Bernd Schumann

Mark Kotik

Ralf Angerbauer

Joerg Thielen

David Naughton

Jeffrey Buckholz

Laura Bauer

Jerome Homann

Christian Diessner

Florian Schmid

Gary Mosley

Liguo E

Anne Serout

Steve Scott

Robert J Schoenherr

Mehul Botadra

Stephen Scott

Anne Buchkremer

A battery includes a stacked arrangement of electrochemical cells. Each electrochemical cell is free of a cell housing and includes a bipolar plate having a substrate, a first active material layer formed on a first surface of the substrate, and a second active material layer formed on a second surface of the substrate. Each cell includes a solid electrolyte layer that encapsulates at least one of the active material layers, and an edge insulating device that is disposed between the peripheral edges of the substrates of each pair of adjacent cells. Within each cell, an elastic seal is provided between the edge insulating device and the first surface of one cell or the solid electrolyte layer of an adjacent cell.

Battery including bipolar cells that have a cell edge seal

A battery includes a stacked arrangement of electrochemical cells. Each electrochemical cell is free of a cell housing and includes a bipolar plate having a substrate, a first active material layer formed on a first surface of the substrate, and a second active material layer formed on a second surface of the substrate. Each cell includes a solid electrolyte layer that encapsulates at least one of the active material layers, and an edge insulating device that is disposed between the peripheral edges of the substrates of each pair of adjacent cells. The edge insulating device physically contacts and is directly secured to one of the first surface of one cell and the solid electrolyte layer of an adjacent cell, and is movable relative to, the other of the first surface of the one cell and the solid electrolyte layer of the adjacent cell.

Battery including bipolar cells that have an edge insulating device

A battery includes a stacked arrangement of electrochemical cells. Each electrochemical cell is free of a cell housing and includes a bipolar plate having a substrate, a first active material layer formed on a first surface of the substrate, and a second active material layer formed on a second surface of the substrate. Each cell includes a solid electrolyte layer that encapsulates at least one of the active material layers, and an edge insulating device that is disposed between the peripheral edges of the substrates of each pair of adjacent cells. A support frame surrounds the cell stack and is configured to receive and support the outer peripheral edge of the edge insulating device of each cell.

Battery including bipolar cells that have an edge insulating device supported by a support frame

A pouch cell includes a generally rectangular cell housing formed of a metal laminated film that includes a box portion and a lid portion that is formed separately from the box portion. The active material including the electrode and an electrolyte is placed into the box portion and the lid portion is welded to the box portion. The box portion and the lid portion are formed and assembled together without using a drawing or a punching process. Instead, the pouch cell housing is formed via a series of folding and welding steps, whereby the pouch cell size is not limited by the draw depth of the metal laminated film.

Deep format pouch for battery cell

An electrochemical cell has a cell housing and an electrode assembly disposed in the housing. The electrode assembly includes positive electrode plates alternating with negative electrode plates and separated by at least one separator. An end of each of the positive and negative electrode plates includes a clear lane that is free of active material and includes an opening. An electrically conductive first inner plate extends through the openings in each positive electrode plate, and an electrically conductive second inner plate extends through openings in each negative electrode plate. The positive clear lanes are sandwiched between, and electrically connected to, the first inner plate and a first outer plate. The negative clear lanes are sandwiched between, and electrically connected to, the second inner plate and a second outer plate. The first outer plate is electrically connected to the housing, and the second outer plate is electrically connected to a terminal.

Prismatic electrochemical cell having an improved electrical connection between the electrode assembly and the terminal

An electrochemical cell has a prismatic cell housing and an electrode assembly disposed in the cell housing. The cell housing is six-sided and includes a first end, a second end, and a sidewall that extends between the first and second ends. The sidewall includes a pair of major sides joined by a pair of minor sides, where each side of the pair of major sides is larger in area than each side of the pair of minor sides. The electrode assembly includes positive electrode plates alternating with negative electrode plates and separated by at least one separator to form an electrode stack. The electrode stack is oriented within the cell housing such that a stack axis that extends parallel to a stacking direction of the positive and negative electrode plates is normal to, and passes through, each side of the pair of minor sides.

Prismatic electrochemical cell

A method of manufacturing an electrochemical cell is provided. The cell includes a rigid housing and an electrode assembly disposed in the housing. The method includes providing a housing that includes a first end, a second end formed separately from the first end, and a tubular sidewall formed separately from each of the first end and the second end. After the electrode assembly is inserted into the sidewall, the first end is welded to one end of the sidewall, and the second end is welded to the other end of the sidewall.

Growing community of inventors

Orion, MI, United States of America

Dan Schneider