Mitsubishi Electric Corporation

Daisuke Shijo

Hiroyuki Akita

Shinichiro Yoshida

Masaya Inoue

Masashi Nakamura

Shogo Okamoto

Tatsuro Hino

Hironori Tsuiki

Takahiro Tanaka

Yoshitomo Nakamura

Kohei Egashira

Toshio Arai

Akihito Mori

Masaki Shinohara

Yutaro Shirai

Masaya Motohashi

Daisuke Kanamori

Takao Ishibashi

Naohiko Ayukawa

Homare Takeda

Kenichi Hirooka

A reflective optical encoder has a hub member mounted on a rotation shaft, and a circular scale plate fixed to the hub member by an adhesive and having, on a front surface thereof, a pattern composed of high reflection portions having a high light reflectance and low reflection portions having a low light reflectance. Further, a step is provided at an outer peripheral portion of the hub member, and an outer diameter of the scale plate is larger than an outer diameter at an outermost peripheral portion of an adhesive surface of the hub member in which the scale plate and the hub member are bonded.

Reflective optical encoder comprising a hub with an adhesive surface with a step structure

A laminated core manufacturing method according to the present invention is a manufacturing method for a laminated core including: a laminated body that is configured by laminating core strips that are made of a magnetic material, the laminated body including: a core back portion; and a tooth portion; and electrically insulating members that are disposed on two side portions of the tooth portion, wherein the laminated core manufacturing method includes a bonding step in which the insulating members are pressed onto each of the side surfaces of the tooth portion of the laminated body so as to integrate the laminated body and also so as to fix the insulating members to the laminated body, by means of at least one of an adhesive and a pressure-sensitive adhesive that is disposed between each of the side surfaces of the tooth portion and the insulating members.

Laminated core, laminated core manufacturing method, and armature that uses a laminated core

A plurality of split iron cores combined with each other to form an annular shape and having yoke portions arranged along an outer circumference of the annular shape and tooth portions protruding to an inner side in a radial direction from the yoke portions, insulators disposed at both ends in an axial direction of each split iron core, and a coil wound around each tooth portion through at least parts of the insulators, are included. The insulators have protrusions protruding from end surfaces in a circumferential direction of each yoke portion. When the coil is wound around the tooth portion, each protrusion is deformed, thereby being fixed together with the yoke portion.

Stator with split iron cores and insulators with protrusions

A laminated core manufacturing method is linearly arranging and punching out a plurality of separate core pieces formed of a back yoke portion and a magnetic-pole teeth portion protruding from the back yoke portion and die-cut caulking. The manufacturing method includes: a first step of punching out a first region located on an opposite side to the magnetic-pole teeth portion between adjacent ends of the back yoke portions of the core pieces; a second step of punching out a second region located on a side of the magnetic-pole teeth portion between the adjacent ends of the back yoke portions of the core pieces; a third step of punching out a region that brings the first region punched out in the first step and the second region punched out in the second step into communication; and a fourth step of forming the magnetic-pole teeth portion by punching.

Laminated core manufacturing method

A rotary electric machine includes a stator in which a plurality of armatures each have a coil formed by a winding wire wound in plural layers around bobbins mounted to a magnetic pole tooth, which are disposed annularly on an inner circumference of a cylindrical frame. The coil is formed by the winding wire being wound with a constant feed pitch in parallel with slots of the bobbins in plural layers. The winding wire forming a first layer of the coil is shifted by half the feed pitch between a left side and a right side of a center axis of the coil as viewed from a plane perpendicular to a stacking direction of a stacked iron core.

Rotary electric machine having shifted winding wire

In a method for winding a core having an arch-like yoke portion, a tooth portion, and a tooth end portion by revolving a nozzle for feeding a conductive wire, when winding is performed in a bow-like area surrounded by an inner circumferential arc of the yoke portion and the chord thereof, upon winding on an end surface of the core, the nozzle moves so as to draw a convex-shaped trajectory proceeding from the tooth end portion side toward the yoke portion side with reference to the chord of the bow-like area, and upon winding on a side surface of the core, the nozzle returns from the yoke portion side to the tooth end portion side with reference to the chord of the bow-like area, and then moves along the side surface of the core.

Core winding method and stator

To provide a spool for a coil winding device capable of preventing poor insulation caused by a leakage of coil wires without initially inserted coil wires staying at the vicinity of slot openings. A spool for a coil winding device of this invention includes a plurality of coil winding surfaces increased stepwise in diameter from the bottom upward in a state where the spool is disposed on the coil winding device. The spool includes a front spool part and a rear spool part, which are placed at a distance from each other so that each turn of coil has a length corresponding to arbitrary lamination thickness of the stator core. The plurality of coil winding surfaces includes a coil winding surface corresponding to the outermost coil that is formed so that a portion in a radial pattern from the vicinity of a portion corresponding to a central axis of the stator core towards an opening of the slot in which each coil is loaded is extended at least to a position corresponding to a core back where the roots of the teeth outside the slot of the stator core are connected.

Spool for a coil winding device and method of loading coils

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Tokyo, Japan

Daisuke Shijo