Denso Wave Corporation

Daisuke Kawase

Yuto Kawachi

Satoshi Ide

Takafumi Fukuoka

Hiroaki Shiratori

Naoya Kagawa

Akira Ogawa

Hirota Touma

Atsuko Sugano

Motoki Kanada

Daisuke Yui

Yoshihiro Miyakoshi

Masanori Sato

Tomoya Yamamoto

Yoshinobu Ohashi

Toshifumi Enomoto

Masakazu Utsunomiya

A robot has a vertical 6-axis articulated arm having an offset arm having a fifth axis and length link, and mutually linking fourth and sixth axes. The fourth and sixth axes shaft centers are parallel. The articulated arm has a head portion designated as a control point. A position and an orientation targeted to the control point is processed by an inverse transform to calculate angles of the axes. A provisional target position of the sixth axis is obtained by subtracting the link length from a target position of the sixth axis. The link length to the provisional target position is given zero to perform the inverse transform process. Processed results are evaluated. Until a difference between a calculated sixth-axis angles and provisionally decided sixth-axis angles becomes equal to or less than a predetermined value, processes started from the angle provisional decision of the sixth axis are repeatedly performed.

Controller for robot and inverse transforming method for robot

In an eccentricity error correction method for an angle detector, an output shaft angle is determined in at least three measurement positions. A difference between an arm angle value at each measurement position and the output shaft angle detected at each measurement position is determined as an eccentricity error. An error curve indicates a relationship between the arm angle value and the eccentricity error, and is determined as a function of the arm angle value by approximating the eccentricity error at each measurement position with a sine wave of which a single cycle is a single rotation of the arm. A correction formula that associates the output shaft angle and the arm angle value is determined using the error curve. A correction value corresponds to the detected output shaft angle, and is determined based on the correction formula and correcting the eccentricity error when the arm is rotated.

Eccentricity error correction method for angle detector and robot system

A deflection angle detection device includes an input shaft encoder, a disk attached to an output shaft of a speed reducer, an output shaft encoder having detection elements disposed at mutually different positions with respect to the disk to detect angular positions of the disk. A basic angular position of the output shaft is calculated based on an angular position of the input shaft detected by the input shaft encoder, a first, a second, and a third angular positions of the output shaft are calculated based on the angular positions of the disk detected by a plurality of detecting elements, and the deflection angle of the output shaft is calculated based on a first, a second, and a third differences, which are differences between the basic angular position and the first, the second, and the third angular positions, respectively, and positions of the detection elements with respect to the disk.

Deflection angle detection device

In an industrial robot, correction is made for change in position and attitude of an arm distal end due to mechanical deflection of the robot. In the robot, a moment applied to the first axis in its non-rotation direction opposite to its rotation direction is calculated from a load torque applied to the second axis in its rotation direction, a moment due to a second-axis-side self-weight, and a ratio of a distance between the rotation centers of the first and second axes, to a distance between the rotation centers of the second axis and a tool. A deflection amount indicating an angle of the first axis tilting in the non-rotation direction is calculated from the moment applied to the first axis and the rigidity of the first axis in the non-rotation direction. A control value is corrected based on the deflection amount to control the robot.

Method and apparatus for correcting motions of robot

A robot, such an industrial robot, has an arm. The arm has a plurality of rotation members, a plurality of joints each rotatably and mutually connecting adjacent two rotation members, and a plurality of electric servo motors respectively driving the joints. In this robot, every operation cycle, an angular speed is calculated at which to drive each servo motor, and a speed of a monitoring portion set in each rotation member is calculated. It is then determined whether or not the speed at the monitoring portion is equal to or lower than a reference speed. When it is determined that the speed at the monitoring portion is over the reference speed, the angular speed of each servo motor is instructed to reduce such that the speed at each monitoring portion becomes the reference speed or lower. The servo motors are driven at the angular speed that has been reduced.

Method and apparatus for controlling operations of robot

In a robot system that is configured by a master controller and a slave controller, an input path of a safety input signal and an output path of an enable signal outputted from a safety monitoring unit within the master controller are wired to enable output outside of the master controller, an operating switch and the master controller are connected by a connection cable, the master controller and the slave controller are connected by a connection cable, a control unit of the slave controller is connected to the input path of the safety input signal, and a contact for power is connected to the output path of the enable signal.

Robot system provided with a plurality of controllers which operate a plurality of industrial robots

A robot operation apparatus includes touch panel, touch operation detecting unit, action command generating unit, and selection operation detecting unit. The action command generating unit is capable of performing an operation determining process and an action command generating process. The operation determining process is a process for determining a drive axis or an action mode of a robot to be operated based on the selection operation detected by the selection operation detecting unit, and when a touch operation detected by the touch operation detecting unit is a drag operation, determining a movement amount of the drag operation. The action command generating process is a process for determining a movement amount of the robot based on the movement amount determined by in the operation determining process, and generating an action command for moving the robot at the drive axis or in the action mode to be operated by the movement amount.

Robot operation apparatus, robot system, and robot operation program

In a robot operation apparatus, a motion command generator selects one of combinations of driving axes as an operation object from among preset combinations of the driving axes including at least one of: a driving axis associated with drag operation in a first direction for a touch panel; or a driving axis associated with drag operation in a second direction intersecting with the first direction. If touch operation detected by a touch operation detector is the drag operation, the motion command generator determines whether drag operation is in the first direction or the second direction. The motion command generator generates a motion command to drive the driving axis associated with drag operation in the first direction, if drag operation is in the first direction, and generates a motion command to drive the driving axis associated with drag operation in the second direction, if drag operation is in the second direction.

In a robot safety system, a safety controller specifies a robot that a worker is looking at based on position of worker and/or visual field of worker, and acquires distance between robot and worker based on position information. Safety controller generates a fence image of which display mode is changed depending on distance to robot, which is a virtual image showing a boundary position of an operating range of robot, based on acquired distance. Generated fence image is displayed on a glasses type display device that the working is wearing such that fence image overlaps visual field of worker. In another example of the robot safety system, a virtual fence may be displayed on a head mount type display device as a fence image, and display mode of fence image may be optimized such that work efficiency of worker is affected as little as possible.

Robot safety system

In an axis angle determination method, an angle or a position of each axis of a six-axis robot is determined. The robot is capable of taking an attitude of a singular point being a state in which rotation axes of fourth and sixth axes match. Based on teaching results of a position and attitude of a hand by point-to-point teaching, the method judges whether an attitude of the robot in which the angle or the position of each angle is to be determined next is a singular point. If judged that the attitude is the singular point, angles of the fourth and sixth axes required for the six-axis robot to move to the singular point are determined such that an angle of one of the fourth and sixth axes is fixed to a current value and an angle of the other axis is determined based on the fixed angle.

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Chita-gun, Japan

Daisuke Kawase