Aisin Aw Co., Ltd.

Daisuke Iwata

Masayuki Maki

Tomoyuki Hori

Naoki Yokoyama

Hiroshi Shibata

Masanori Sato

Koji Obayashi

Masaki Nakajima

Naohisa Momiyama

Hideyuki Nagai

Keita Taguchi

Masahiro Ishikawa

Ken Shimizu

Masahiro Gotou

Yohei Mukaida

Yuji Nakai

Tomohiro Sugiura

A drive plate includes a disk-shaped plate portion; and a tooth-shaped portion formed at an outer peripheral end of the plate portion. The plate portion and the tooth-shaped portion are integrally shaped from a single steel plate material. The plate portion and the tooth-shaped portion include a carburized layer provided over an entire surface layer of the plate portion and the tooth-shaped portion, the carburized layer having a carbon concentration higher than that of a center portion of the plate portion and the tooth-shaped portion in a thickness direction. The carburized layer of the plate portion is higher in hardness than the center portion of the plate portion in the thickness direction. The carburized layer of the tooth-shaped portion has been subjected to a quenching process, and is further higher in hardness than the carburized layer of the plate portion.

Drive plate and manufacturing method for the same

A manufacturing method and device for a drive plate that make it possible to obtain well-tensioned teeth at a ring gear portion while extending the life of a shaping die. A preferred embodiment provides a manufacturing device including: a compression punch that compresses a side wall portion of a raw material in an axial direction, the raw material including a bottom surface portion and the side wall portion which is cylindrical and provided to extend upright from an outer peripheral end portion of the bottom surface portion. A compression die disposed to face the compression punch in the axial direction and having a toothed shape formed on an inner peripheral surface. The compression punch contacts the compression die, and thereafter the compression die is pushed by the compression punch to form a toothed shape on the side wall portion while moving in the axial direction.

Manufacturing device for drive plate and manufacturing method for drive plate

A manufacturing method for a toothed member includes a thickened tooth shaping process in which a toothed shape is formed on a side wall portion while making a thickness of the side wall portion larger than a thickness of a bottom surface portion by relatively moving the compression die with respect to the restraint die and the pressure receiving member in the axial direction from the side of the opening end of the cup-shaped raw material toward the bottom surface portion. The manufacturing method being such that the thickened tooth shaping process includes applying a load against the restraint die such that the restraint die restrains the first surface and the second surface.

Manufacturing method for toothed member, manufacturing device for toothed member, and toothed member

A bossed disc-like member manufacturing method and apparatus with which it is possible to simply form a boss portion with a desired height. The method includes a level difference formation step that moves a second portion, which is positioned on the inner peripheral side of a first portion in a radial direction of a disc-like blank, relative to the first portion in a first direction which is the thickness direction of the blank, thus forming a level difference between the first portion and the second portion. A conical portion formation step moves the second portion relative to the first portion in a second direction opposite to the first direction, eliminating the level difference. In this manner, a conical portion is formed in the second direction on the inner side of the second portion; and a burring step performs a burring process on the conical portion, thus forming the boss portion.

Bossed disc-like member manufacturing method and bossed disc-like member manufacturing apparatus

A manufacturing method for a toothed part including a bottom surface portion and a side wall portion provided to extend upright from an outer peripheral end portion of the bottom surface portion, the side wall portion being formed with teeth. The manufacturing method includes a half drawing process of performing draw shaping on a material having a disk shape to form the bottom surface portion and the side wall portion, an inside diameter of which becomes larger in a direction away from the bottom surface portion; and a tooth shaping process of forming the teeth in the side wall portion.

Manufacturing method for toothed part and manufacturing device for toothed part

The disclosed method produces a spline-grooved cylindrical member, e.g. torque converter front cover, including a cylindrical portion having a target wall thickness t from a plate blank having a plate thickness t An outer peripheral portion of a disc-shaped blank is plastically deformed by pressing it against a mandrel with the concave peripheral edge of a thickness-increasing roller, so that a thick wall portion, of a thickness greater than the plate thickness t of the blank, is formed in the cylindrical portion. The thick wall portion is then pressed against the mandrel by forming rollers to form spline grooves therein. Thus, the other portions of the product have a wall thickness which is not unnecessarily increased. In this manner, the wall thickness t of the cylindrical portion is not entirely dictated by the wall thickness t of the blank material. Thus, a cylindrical member resistant to high pressures acting on its axially-extending outer cylindrical portion can be produced with an optimal configuration.

Method for producing cylindrical member having spline grooves, and cylindrical member having spline grooves

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Nishio, Japan

Daisuke Iwata