Hitachi Industrial Equipment Systems Co., Ltd.

Daisaku Takahashi

Shuuichi Takahashi

Katsuyuki Yamazaki

Toru Sakai

Jun Sakurai

Toshifumi Suzuki

Yasuei Yoneoka

Daisuke Kurai

Hirooki Tokoi

Tomonori Kawagoe

Yukimasa Maeda

A conventional axial gap rotary electric machine does not consider winding movement caused by resin molding in the vicinity of a lead-out part provided to a housing. In order to solve the problem, the axial gap rotary electric machine according to the present invention includes a stator which is formed by circularly arranging a plurality of core units having coils about a rotation shaft and which has a connecting wire that fastens, for each layer, coil rising wires from the plurality of core units, and the axial gap rotary electric machine has a configuration in which: the housing has a lead-out part through which the connecting wire is taken out to the outside of the housing; and the stator is arranged such that the region where the coil rising wire from the core unit is fastened with the connecting wire is located so as to avoid the region opposed to the lead-out part, the stator being integrally molded.

Axial gap rotary electric machine

There is provided an axial gap rotary electric machine which includes a stator in which a plurality of core units, the core units having a core, a winding disposed in an outer periphery of the core, and a bobbin disposed between the core and the winding, are arranged in an annular shape about a rotation shaft, at least one rotor which faces an end surface of the core in an axial direction through a gap, a rotation shaft which rotates together with the rotor, and a housing in which the stator and the rotor are stored. A wiring fixing member is provided in an end surface and on an outer side of the stator in the axial direction, and includes an outer wall and an inner wall extending in a circumferential direction along a circumferential outer shape of the stator. The stator includes a crossover wire which leads the winding from the core unit. The crossover wire is disposed between the outer wall and the inner wall of the wiring fixing member. At least a part of the end surface of the inner wall on a side near the stator in the axial direction abuts on the bobbin.

Axial gap type rotating electric machine

This axial gap-type rotary electrical machine has: a stator in which a plurality of core units each configured from a core, a coil, and a bobbin are disposed, centered around a rotating shaft, in an annular shape along the inner circumferential surface of a housing; and a rotor that is face-to-face with a cross-sectional surface of the core through a predetermined gap in a radial direction of the rotating shaft. The bobbin is formed in a cylindrical shape, has flange parts extending a predetermined amount in the outer circumferential direction at the top and bottom of the cylindrical shape, is provided with notch sections on the tip part in the inner circumferential direction of the flange part of the bobbin, and forms an acute angle. In addition, approximately circular notch sections are formed on adjacent side surface portions of the bobbin in the outer circumferential direction of the bobbin. Accordingly, when forming the stator by means of molding, a resin mold is made to easily flow, and damage to the bobbin of the core unit can be avoided.

Axial gap-type rotary electrical machine

The purpose of the present invention is to control the lamination thickness of the laminated core of an axial gap rotating electric machine. The axial gap rotating electric machine is provided with: a stator comprising a plurality of core members arranged circularly about the rotational axis center, said core members each comprising a columnar-laminated core having a flux surface in a rotation axis direction, a coil disposed on the outer perimeter of the core in the radial direction, and a substantially cylindrical bobbin disposed between the core and the coil; and at least one rotor facing the flux surface with a predetermined gap interposed therebetween in the rotation axis direction. The bobbin has an inner cylinder facing the outer perimeter of the core in the radial direction, and at least part of the inner diameter of the inner cylinder becomes gradually smaller along the rotation axis direction and makes contact with the outer perimeter surface of the laminated core in the radial direction.

Axial gap type rotating electric machine and rotating electric machine stator bobbin

An axial air gap type electric motor includes: a stator with stator cores in a ring shape around a rotating shaft and including a laminated iron core that is a prismatic body of metal plate-like members laminated in a radial direction of the rotating shaft, a tubular bobbin with an inner diameter into which the laminated iron core is inserted, and a coil wound on the extension of the outer diameter of the laminated iron core; and a rotor plane-facing the rotating shaft direction end section of the stator with a predetermined air gap interposed therebetween. The laminated iron core includes: a core member with continuously laminated metal plate-like members, the widths of which increase in a rotational direction of the rotating shaft from the center toward a radial direction; and a core member with continuously laminated metal plate-like members, the widths of which are substantially equal.

Axial air gap type electric motor

The present invention ensures reliability while reducing the size of an axial air gap rotating electric machine. An axial air gap rotating electric machine has: a stator comprising a plurality of core members arranged in a ring shape, said core members each having an iron core, a coil wound in an iron core outer periphery direction, and a bobbin disposed between the iron core and the coil; and a rotor plane-facing an end surface of the iron core via an air gap in a rotating shaft radial direction. The bobbin has: a tubular portion facing the outer peripheral side surface of the iron core and shorter than the length of the iron core; flange portions extending in the vicinity of both ends of the tubular portion from the outer periphery of the tubular portion toward the vertical direction outside by a predetermined length; and a projection portion being on the outside surface of at least one of the flange portions and near the inner edge of the tubular portion, having an inner peripheral surface facing the end outer peripheral side surface of the inserted iron core, and further projecting in an extending direction of the tubular portion.

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Tokyo, Japan

Daisaku Takahashi