Murata Machinery, Ltd.

Toyota Jidosha Kabushiki Kaisha

Daigoro Nakamura

Motohiro Tanigawa

Tadashi Uozumi

Ken Hatta

Hirotaka Wada

Shu Ikezaki

Tetsuya Matsuura

Tatsuhiko Nishida

Masatsugu Goyude

Makoto Tanaka

Takahiro Miura

Shota Miyaji

Hideo Shitamoto

Hideaki Nakanishi

Takashi Nakao

A filament winding apparatus includes a rail extending in a first direction, a core material support device that supports a core material, and a winding device that winds a fiber bundle onto an outer peripheral surface of the core material, the winding device including: a guide unit having an opening through which the core material passes, and guiding the fiber bundle; and a main frame on which the guide unit is mounted; wherein the main frame is movable relative to the core material in the first direction, the main frame is movable in a second direction orthogonal to the first direction, and the main frame is rotatable around a first rotational axis extending in a third direction orthogonal to each of the first direction and the second direction.

Filament winding apparatus

A filament winding device includes a fiber bundle retainer that temporarily retains fiber bundles. The fiber bundle retainer includes: a reel member including an outer peripheral portion having pins movable in the axial direction relative to the fiber bundles supplied through fiber bundle guides and rotatable about the axis of the liner, the reel member capable of winding the fiber bundles onto the outer peripheral portion; a first cutting unit configured to cut a part of each of the fiber bundles in the circumferential direction, the part being between a part of the fiber bundle wound on the outer peripheral portion and a part of the fiber bundle wound on the liner; and a second cutting unit different from the first cutting unit and configured to cut a part of each of the fiber bundles in the axial direction, the part being wound on the outer peripheral portion.

Filament winding device

A helical winding unit of a filament winding apparatus includes guide members guiding fiber bundles F to a liner, a movement mechanism moving the guide members, and a rotation mechanism rotating the guide members. Each of the guide members includes two side walls and guide portions fixed between the two side walls. As the guide portions, a first guide portion having a first guide surface and a second guide portion having a second guide surface and provided downstream of the first guide portion are provided. In the height direction, the first guide surface is oriented to one side. The second guide surface is oriented to the other side in the height direction and provided on the other side of the first guide surface.

In a filament winding apparatus, a supplying device supplies fiber bundles to a surface of a core material. A moving part is movable relative to the core material, and rotatable around a rotational axis extending in a vertical direction. A small diameter aligning guide part is placed at the moving part and has an opening portion through which the core material can pass. The small diameter aligning guide part guides fiber bundles to an outer peripheral surface of the core material such that the fiber bundles are arranged side by side in a circumferential direction of the core material. The tightening fiber bobbin supporting part is placed at the moving part and rotates around a center of the opening portion. A winding guide rotates with the tightening fiber bobbin supporting part and guides a tightening fiber bundle drawn from a tightening fiber bobbin toward the surface of the core material.

A helical winding unit is provided with a frame member in which a plurality of nozzle attachment units are provided to be aligned in a circumferential direction about an axis of a liner; nozzle units that each have a guide body movable in a radial direction of the liner and rotatable about a rotating axis extending in the radial direction, and that are attachable to and detachable from the nozzle attachment units; a moving endless toothed annular body that transmits, commonly to one or more nozzle units attached to one or more nozzle attachment units, power for moving the guide body in the radial direction; and a rotating endless toothed annular body that transmits, commonly to one or more nozzle units attached to one or more nozzle attachment units, power for rotating the guide body about the rotating axis.

A filament winding device includes: a supporting unit that supports a mandrel on which a plurality of fiber bundles impregnated with a resin are wound, the supporting unit movable in the axial direction of the mandrel; and a helical unit having a plurality of fiber bundle guide units arranged radially in the circumferential direction of the mandrel and guide the corresponding plurality of fiber bundles to the mandrel, the helical unit supplying the plurality of fiber bundles to the mandrel through the fiber bundle guide units. Each of the fiber bundle guide units has a pressing roller for pressing a fiber bundle supplied to the mandrel, against the circumferential surface moving in the axial direction. The pressing roller can come into the contact with the circumferential surface of the mandrel and be rotationally driven about a roller axis extending in a roller axis direction perpendicular to the axial direction.

A filament winding device includes: a helical winder which winds a fiber bundle around a liner; a bobbin supporting shaft which rotatably supports a bobbin for providing the fiber bundle to the helical winder and a bobbin different from the bobbin in a state in which winding-initiation ends of the fiber bundle wound around the bobbin and winding-termination ends of the fiber bundle wound around the bobbin connect to each other; and a fiber bundle storage unit. The fiber bundle storage unit has a stopper which can switch the fiber bundle storage unit between a storage state in which the fiber bundle is stored in the fiber bundle storage unit and a storage-released state in which the fiber bundle has been released from storage in the fiber bundle storage unit and the fiber bundle is supplied from the fiber bundle storage unit to the helical winding unit.

Filament winding device and bobbin replacement method

A filament winding device includes a supporter configured to support a liner in a rotatable manner; a yarn supplying unit configured to support bobbins; a helical winding head configured to helical-wind a fiber bundles onto the liner; and a standard thread guiding mechanism configured to form a standard thread guide channel that guides a standard thread from the bobbins to the liner, the standard thread being different from the fiber bundles and being connected to leading ends of the fiber bundles, the standard thread guiding mechanism including nozzles configured to blow the standard thread with a compressed gas, and guide tubes configured to guide the standard thread blown by the nozzles, and the nozzles and the guide tubes being disposed along a fiber bundle guide channel, and capable of taking up the standard thread from the standard thread guide channel to the fiber bundle guide channel.

Filament winding device, and yarn threading method in filament winding device

A filament winding apparatus includes a working area in which an operator performs an operation to at least one bobbin and/or liner on a conveyance path, an operation area in which a winder is driven, a buffer area between the working area and the operation area in a conveyance direction on the conveyance path, and an outside area that is neither the working area, the operation area, nor the buffer area being provided; and first fixed fences provided at borders between (i) the operation area and the buffer area and (ii) the working area and at the borders between (I) the operation area and the buffer area and (II) the outside area; and a first door provided at a border between the working area and the buffer area, and wherein the buffer area includes an accumulator portion capable of accumulating the at least one bobbin and the liner.

A helical winding unit includes a plurality of guides arrayed in a peripheral direction of a liner, and adapted to guide each of a plurality of fiber bundles supplied to the helical winding unit to the liner, and an opening member arranged downstream of the plurality of guides in a travelling direction of the fiber bundle, and including an inner peripheral surface for forming a hole, through which the plurality of fiber bundles are inserted from one side to the other side in the axial direction. A plurality of opening surfaces on which the plurality of fiber bundles travel while making contact are formed on the inner peripheral surface of the opening member, and a cross-sectional shape orthogonal to the axial direction of each opening surface is linear.

In a tank manufacturing method using a helical winding device that winds fiber bundles around a mandrel, the device includes: a first guide ring having an opening to pass the mandrel therethrough and placed around the mandrel with an axial center of the mandrel being taken as a center; and a plurality of first guide portions placed in the first guide ring along a circumferential direction around the axial center and configured to supply first fiber bundles to the mandrel. The method includes: moving the mandrel relative to the first guide ring along an axial center direction along the axial center such that the mandrel passes through the opening; and winding the fiber bundles around the mandrel while relatively moving the mandrel in the moving, by the first guide portions supplying the first fiber bundles to the mandrel with the first guide portions swinging in the circumferential direction.

Tank manufacturing method, helical winding device, and filament winding apparatus

This bobbin unwinding device (A (B)) is provided with a bobbin support shaft () which rotatably supports a bobbin (B) around which a band-like fiber bundle (F) is wound, a fixed guide () which changes the running direction of the fiber bundle (F) unwound from the bobbin (B), and an auxiliary roller () arranged between the bobbin (B) and the fixed guide (), wherein the fixed guide () is arranged such that the shaft center of the fixed guide () is substantially perpendicular to the shaft center of the bobbin support shaft (), and the auxiliary roller () is arranged such that the shaft center of the auxiliary roller () is parallel or substantially parallel to the shaft center of the bobbin support shaft ().

Bobbin unwinding device of filament winding device

With regard to a filament winding device in which a plurality of fiber bundles are simultaneously wound around a liner, a tension detecting portion and a tension adjusting portion are miniaturized, the cost of the tension detecting portion and the tension adjusting portion is reduced, and the tension detecting portion and the tension adjusting portion are easily arranged. Provided is a filament winding devicethat includes a tension adjusting portionthat collectively adjusts tension of a plurality of fiber bundles F unreeled from a plurality of bobbins B and an unreeling failure detecting portionthat individually detects the unreeling failure of the fiber bundles F on the bobbins B for each bobbin B.

A filament winding device () comprising a liner support device () supporting a liner (), and a hoop winding device () that winds a fiber bundle (F) on to the outer peripheral surface (S) of the liner () by rotating centered around the liner (). The filament winding device () is characterized by being capable of simultaneously transporting the liner () and the hoop winding device (), by having the liner support device () and the hoop winding device () arranged upon a trolley (A), and moving the trolley (A).

There is provided a hoop winding device, comprising: a winding table configured to have an insertion hole formed to place a mandrel at a center thereof; a drive unit configured to rotate and drive the winding table; a plurality of supports on which bobbins with wound fibers are mounted, the plurality of supports being arranged along circumference of the winding table; a first guide section configured to bundle fibers drawn from a plurality of bobbins which constitute a first bobbin group out of the bobbins respectively mounted on the plurality of supports and feed the bundled fibers to the mandrel; and a second guide section configured to bundle fibers drawn from a plurality of bobbins which are not included in the first bobbin group but constitute a second bobbin group and feed the bundled fibers to the mandrel.

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Kyoto, Japan

Daigoro Nakamura