Mitsubishi Gas Chemical Company, Inc.

Daigo Nakaya

Toru Takahashi

Satoshi Mochida

Kensuke Oshima

Akira Ito

Daisuke Sunaga

Tsutomu Miyoshi

Masanori Furukawa

Isamu Masumoto

Akira Okamura

Takahiro Nakamura

The present invention addresses the problem of providing a method for producing an oxymethylene copolymer, which is capable of producing an oxymethylene copolymer having a high molecular weight with high yield and high economic efficiency. This problem is able to be solved by a method for producing an oxymethylene copolymer, in which a copolymer starting material containing a trioxane and a comonomer is subjected to a polymerization reaction in the presence of a polymerization initiator that contains an acidic compound (A), and wherein: the copolymer starting material contains a basic compound (B); an acidic compound (C) that is different from the acidic compound (A) is added into the copolymer starting material before performing the polymerization reaction, thereby causing a reaction between the basic compound (B) and the acidic compound (C) in advance; and the polymerization reaction is carried out by means of melt polymerization.

Method for producing oxymethylene copolymer

The present invention provides a method for producing an oxymethylene copolymer which involves polymerizing trioxane and a comonomer cationically at a polymerization temperature of 135&#xb0; C. to 300&#xb0; C. in the presence of a protic acid salt having the molecular weight of 1000 or less, and at least one polymerization initiator selected from the group consisting of protic acids, protic acid anhydrides, and protic acid ester compounds having the molecular weight of 1000 or less.

The invention provides a method for producing an oxymethylene copolymer including a polymerization step for cationically polymerizing trioxane and a comonomer at a polymerization temperature of from 135 to 300&#xb0; C. in the presence of at least one salt of a protonic acid having a molecular weight of 1,000 or less, and at least one polymerization initiator selected from the group consisting of protonic acids having a molecular weight of 1,000 or less, protonic acid anhydrides having a molecular weight of 1,000 or less, and protonic acid ester compounds having a molecular weight of 1,000 or less; wherein the total concentration of metal components contained in the trioxane and comonomer used in the polymerization step is 300 ppb by mass or less.

Process for production of oxymethylene copolymer

The present invention is directed to a method for producing an oxymethylene copolymer by subjecting trioxane and 1,3-dioxolane to copolymerization using boron trifluoride or a coordination compound thereof as a catalyst, wherein the copolymerization is conducted in the presence of a steric-hindrance phenol in an amount of 0.006 to 2.0% by weight, based on the weight of the trioxane, using 0.01 to 0.07 mmol of boron trifluoride or a coordination compound thereof as a catalyst, relative to 1 mol of the trioxane, and wherein, at a point in time when the polymerization yield becomes 92% or more, the formed oxymethylene copolymer and a polymerization terminator are contacted to terminate the polymerization.

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Tokyo, Japan

Daigo Nakaya