Grant Prideco, Inc.

D Scott Costa

M Edward Evans

Richard W DeLange

James N Brock

Connectors and connections that enhance mechanical and sealing engagement between the ends of tubular bodies that are radially expanded by a forging tool. The connectors are designed to maintain or restore mechanical and sealing engagement following expansion. The connections are made by joining components that exhibit different spring back characteristics following mechanical deformation. Dissimilar material may be used for the connectors or the connected components can be made of the same materials but dimensioned and configured to exert an interfering force between engaged components following expansion. In operation, a material or component with a high spring back characteristic is positioned adjacent a material or component having a lower spring back characteristic. Following passage of a forging tool, the expanded components spring back differently toward their original unexpanded dimensions to produce the enhanced seal or mechanical engagement. The materials of the end connectors are selected and positioned such that a compressive or locking force is exerted between the different component of the connectors due to the difference in the spring back of the materials or components.

Method and apparatus for sealing radially expanded joints

Methods and apparatus are provided for obtaining a secure mechanical connection and a pressure-tight seal in the overlapping area of two telescoping tubular bodies. The two bodies, including the overlapping area, are radially expanded to increase the inside diameter of the bodies. The expansion forces an annular seal in the overlapping area into a pressure-sealing engagement between the bodies. A string of pipe assembled from joints secured to each other by telescoping, threadedly engaged expanded pin and box connections may be radially expanded into a surrounding well bore to provide a cased well having an internal diameter greater than the original internal diameter of the pipe string. The seal in the connection comprises an annular elastomeric seal ring and an annular Teflon spacer ring carried in a specially dimensioned groove formed in either the box or the pin, or both members of the connection. Radial expansion of the connection causes axial contraction of the groove, which acts with the spacer ring to expand the seal ring radially to seal the annular space created between the expanded pin and box.

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Harris County, TX, United States of America

D Scott Costa