Paccar Inc.

Cynthia Chaffin Webb

Charles Wayne Reinhardt Swart

Maarten Meijer

Varun Ramesh

John Lahti

Trevor Joseph Ott

Carl Anders Hergart

Michael D Gerty

Uday Vadlamani

Christopher S Balton

Constantin Emil Nedelcu

Kimberly Denise McKinnon

Jorge Rafael Lozada Ramirez

Phillip William Stephenson

Michael Douglas Gerty

Kimberly Denise Mckinnon

John Lyle Lahti

A heavy-duty truck has a diesel engine, an exhaust after-treatment system, and an engine control unit. The exhaust after-treatment system includes a close-coupled selective catalytic reduction system and an underbody selective catalytic reduction system, a first NOsensor upstream of the close-coupled selective catalytic reduction system, a second NOsensor between the two selective catalytic reduction systems, and a third NOsensor downstream of the underbody selective catalytic reduction system. The engine control unit may perform methods allowing intrusive diagnostics to be performed on exhaust gas NOsensors using the selective catalytic reduction systems during normal operation of the heavy-duty truck.

NOsensor diagnostics in heavy-duty motor vehicle engines

A heavy duty truck includes a diesel engine that generates an exhaust gas flow and an exhaust after-treatment system for treatment of the exhaust gas flow. The exhaust after-treatment system includes at least one heater and at least one selective catalytic reduction system downstream of the heater. The heater is operated to inject supplemental heat energy into the exhaust gas flow at a rate based on a difference between a target rate of heat energy in the exhaust gas flow at an inlet to the selective catalytic reduction system and a rate of heat energy supplied to the exhaust gas flow from the diesel engine.

Heater control in heavy-duty motor vehicle engines

Controlling exhaust after-treatment in a heavy-duty motor vehicle includes operating a diesel engine of a heavy-duty truck such that the diesel engine generates an exhaust gas flow that enters an exhaust after-treatment system of the heavy-duty truck, the exhaust after-treatment system including a selective catalytic reduction system, measuring a level of NOgases in the exhaust gas flow downstream of the selective catalytic reduction system, and controlling a diesel exhaust fluid injector upstream of the selective catalytic reduction system to inject diesel exhaust fluid into the exhaust gas flow upstream of the selective catalytic reduction system at an injection rate that is based on the measured level of NOgases.

Exhaust after-treatment in heavy-duty motor vehicles

A lean-burn internal combustion engine and an exhaust aftertreatment system having an oxidation catalyst are described. A controller determines a fueling rate and a mass flowrate of the exhaust gas feedstream. An inlet temperature of the exhaust gas feedstream upstream of the oxidation catalyst is determined via the first temperature sensor, and an in-use outlet temperature of the exhaust gas feedstream is determined downstream of the oxidation catalyst via the second temperature sensor. An expected outlet temperature from the oxidation catalyst is determined based upon the inlet temperature, the fueling rate, and the mass flowrate of the exhaust gas feedstream. The oxidation catalyst is evaluated based upon the expected outlet temperature and the in-use outlet temperature.

System and method for monitoring an oxidation catalyst

A heavy duty truck includes a diesel engine that generates an exhaust gas flow and an exhaust after-treatment system for treatment of the exhaust gas flow. The exhaust after-treatment system includes at least one temperature sensor at an underbody SCR system within the exhaust after-treatment system and a DEF injector upstream of a close-coupled SCR system within the exhaust after-treatment system. The DEF injector is operated to inject DEF into the exhaust gas flow at a rate that varies as a function of a temperature measured by the temperature sensor.

Control of selective catalytic reduction in heavy-duty motor vehicle engines

The present disclosure describes methods for evaluating NOx conversion efficiency of a close coupled SCR unit of an EAS including the close coupled SCR unit and a downstream SCR unit. The determined NOx conversion efficiency of the close coupled SCR unit is used to diagnose the close coupled SCR unit and or EAS and to control operation parameters of the EAS and/or internal combustion engine operably connected to the EAS.

Methods for diagnostics and operation of an emissions aftertreatment system

The present disclosure describes methods for evaluating quality of DEF dosed to an EAS including a close coupled SCR unit a downstream SCR unit. A NOx conversion efficiency of the close coupled SCR unit and a NOx conversion efficiency of the downstream SCR unit are used to evaluate quality of DEF. In some embodiments, the NOx conversion efficiency of close coupled SCR unit is used to evaluate quality of DEF. Operation of an EAS using the results of the evaluation of quality of DEF are described.

Methods for evaluating diesel exhaust fluid quality

Aspects of systems, method, and computer-readable storage media are described herein that are configured to provide operator fleet performance benchmarking and analytics. A fleet analytics system may include user-friendly front end client application with which a non-technical user may interface, and a back end analytics and visualization system that is deployed on the cloud and offered as a service to determine a subset of 'like operators' to utilize as a baseline in a benchmark analysis, to benchmark a target operator's performance against the subset of like operators, determine analytics resulting from the benchmark analysis, and to generate visualizations of the analytics for display to the user/operator.

Cloud computing-based vehicle fleet benchmarking

A modular exhaust subsystem for purifying an exhaust gas feedstream of a compression-ignition internal combustion engine upstream of a base exhaust aftertreatment system includes a selective catalytic reduction (SCR) catalyst, and a first exhaust gas sensor and a first temperature sensor that are arranged to monitor the SCR catalyst. A reductant delivery system is arranged to inject a reductant upstream of the SCR catalyst. A controller is in communication with an engine-out exhaust gas sensor, a second exhaust gas sensor and a second temperature sensor that are arranged to monitor the base exhaust aftertreatment system. The controller controls the reductant delivery system to inject the reductant into the exhaust gas feedstream upstream of the SCR catalyst based upon inputs from the first and second exhaust gas sensors, the engine-out exhaust gas sensor, and the first and second temperature sensors.

Modular exhaust aftertreatment subsystem

Methods of improving SCR performance in heavy duty vehicles may use multiple interdependent control techniques to increase engine exhaust temperatures in a fuel efficient manner. One method combines cylinder deactivation and mechanical loading of an engine by an electrical generator used to input energy into an exhaust stream to manipulate the exhaust temperature through the combined effect of modified air-to-fuel ratio and supplemental energy input. In particular, cylinder deactivation may be used to modify the engine air flowrate and the electric generator may be used to apply mechanical load on the engine to manipulate the engine fuel flow rate to control the engine air-to-fuel ratio and thereby increase exhaust temperatures. The exhaust temperatures may be further increased by using the electrical generator to add the energy generated as input energy to the exhaust stream.

Growing community of inventors

Sedro-Woolley, WA, United States of America

Cynthia Chaffin Webb