Johnson Matthey Public Limited Company

Craig Thomson

Neil Burgess

Jamie Savage

Christopher Hayton

A method of coating a substrate with a washcoat using a substrate coating apparatus is disclosed. The method comprises locating the substrate below the washcoat showerhead; bringing the partition ring into contact with the face of the substrate to thereby define a central region of the face of the substrate which lies within an interior of the partition ring and a peripheral region of the face of the substrate which lies outside the partition ring; conveying washcoat from the source of the washcoat, along the conduit and through the washcoat showerhead; discharging the washcoat out of the nozzle apertures towards the face of the substrate, the showerhead plate of the washcoat showerhead discharging washcoat onto both the central region and the peripheral region of the face of the substrate.

Apparatus and method for coating substrates with washcoats

A washcoat showerhead for depositing a washcoat onto a face of a substrate comprises a housing having an inlet for receiving the washcoat, a showerhead plate and a baffle. The housing and showerhead plate define a showerhead cavity with the baffle located within the showerhead cavity. The showerhead plate has a plurality of nozzle apertures for discharging the washcoat towards the face of the substrate. The baffle comprises an impermeable central body and a plurality of arms extending from the impermeable central body, the plurality of arms defining a plurality of flow apertures circumferentially arranged around the impermeable central body.

The disclosure relates to a substrate coating apparatus that comprises a source of a washcoat; a washcoat showerhead for discharging the washcoat towards an upper surface of a substrate; a conduit fluidly connecting the source of the washcoat to the washcoat showerhead for supplying washcoat to the washcoat showerhead; a headset for engaging the substrate to locate the upper surface of the substrate below the washcoat showerhead; and a vacuum generator for drawing the washcoat discharged from the washcoat showerhead through the substrate. The headset comprises a partition comprising a plurality of holes, the partition being located in between the washcoat showerhead and the upper surface of the substrate when the substrate is engaged in the headset so as to maintain a first gap between a lower face of the partition and the upper surface of the substrate.

A method of coating a substrate with a washcoat is disclosed. The method comprises engaging the substrate with a headset of a substrate coating apparatus so as to locate an upper surface of the substrate below a washcoat showerhead of the substrate coating apparatus; and discharging a washcoat out of the washcoat showerhead towards the upper surface of the substrate; and drawing the washcoat through the substrate by applying a suction force to a lower surface of the substrate.

Method of coating a substrate with a washcoat

A substrate coating apparatus comprises a source of a washcoat, a washcoat showerhead comprising a showerhead plate having a plurality of nozzle apertures for discharging the washcoat towards a face of the substrate located below the washcoat showerhead, a conduit fluidly connecting the source of the washcoat to the washcoat showerhead for supplying washcoat to the washcoat showerhead and a partition ring located between the washcoat showerhead and the face of the substrate. The partition ring is dimensioned to be smaller than the face of the substrate and the substrate coating apparatus is configured in use to bring the partition ring into contact with the face of the substrate to thereby define a central region of the face of the substrate which lies within an interior of the partition ring and a peripheral region of the face of the substrate which lies outside the partition ring. The showerhead plate of the washcoat showerhead is configured in use to discharge washcoat onto both the central region and the peripheral region of the face of the substrate.

An apparatus and method of coating a substrate with a washcoat comprising:

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Royston, United Kingdom

Craig Thomson