Williams International Co., L.l.c.

Caterpillar Inc.

Craig Miller

Richard E Annati

Gregg G Williams

Robert S Thompson, Jr

Mark E Suchezky

Thomas J Williams

Jeffrey W McCormack

Gary W Powers

A turbocharger includes a turbine, a compressor, and a bearing housing forming a bearing bore. A bearing arrangement is disposed between a shaft interconnecting the turbine and compressor wheels, and the bearing housing. The bearing arrangement includes an outer bearing race element that frictionally engages the bearing bore at both ends. At a first end, a bearing retainer that is connected to the bearing housing includes a cylindrical element that extends into the bearing bore and abuts and frictionally engages a first end of the outer bearing race element. The second end of the outer bearing race element abuts and frictionally engages a stop formed at an end of the bearing bore such that no pins or other structures are required for preventing rotation of the outer bearing race element in the bearing bore.

Turbocharger and method

A turbocharger includes a turbine, a compressor, and a bearing housing forming a bearing bore. A bearing arrangement is disposed between a shaft interconnecting the turbine and compressor wheels, and the bearing housing. The bearing arrangement includes first and second bearings formed within an outer bearing race element having an outer wall that engages a bearing bore along four bearing surfaces that are disposed in pairs around two oil feed galleys formed in the outer wall, the outer wall further forming peripherally extending oil drainage grooves disposed such that oil provided from the oil feed galleys that passes through some of the bearing surfaces drains through the peripherally extending oil drainage grooves.

A turbocharger ball-bearing assembly incorporates a cageless set of ceramic bearing balls operating within outer and inner bearing raceways, wherein the outer bearing raceway is on the inside of a fractured outer race. The fractured outer race is located in a counterbore of a center body of a turbocharger. The center body, in cooperation with the ball-bearing assembly, provides for rotationally supporting, and axially restraining, a rotor shaft of the turbocharger. The outside diameter of the fractured outer bearing race is less than a corresponding inside diameter of the counterbore, and the center body provides for supplying lubricant to an isolation annulus therebetween, so as to provide fir squeeze-film damping the ball-bearing assembly within the counterbore.

Fractured-outer-race full-complement ball-bearing system incorporated in a turbocharger assembly

An aftwardly-extending internally-threaded boss of a boreless-hub compressor rotor of a turbocharger engages a corresponding externally-threaded forward end portion of an associated rotor shaft of the turbocharger, wherein an internal surface of an inner race of an associated rolling-element bearing of the turbocharger is in engagement with both an external surface of the rotor shaft and an external surface of the internally-threaded boss of the boreless-hub compressor rotor, wherein the rotor shaft extends through the inner race of the rolling-element bearing.

Turbocharger compressor rotor alignment system

Lubrication fluid is discharged through an axial gap between a outer bearing race and a bearing housing from a cavity bounded in part by a forward surface of the outer bearing race that is axially slideable within the bearing housing so as to provide for changing the axial gap. The pressure in the cavity is automatically controlled responsive to an axial force on outer bearing race by an axial position of the outer bearing race that determines a size of the axial gap, so as to provide for increasing the pressure responsive to increasing axial force over at least a portion of an operating range. The lubrication fluid in the axial gap provides for isolating axial vibrations of the outer bearing race relative to the bearing housing.

Growing community of inventors

West Bloomfield, MI, United States of America

Craig Miller