Equistar Chemicals, LP

Braskem America, Inc.

Quantum Chemical Corporation

Sunoco Inc (r&m)

Sunoco Chemicals, Inc.

Craig C Meverden

Sandor M Nagy

Michael W Lynch

Brandi Mitchell

Thomas J Pullukat

Shaotian Wang

Sehyun Kim

Gregory G Hlatky

Barbara M Tsuie

Karen L Neal-Hawkins

Robert L Silverman

Debra R Wilson

Mark P Mack

Kimberly Miller McLoughlin

Clifford C Lee

Peter Simon Dias

Andrew L Schnitgen

Thomas Cuthbert

Edward E Catalina

Rita Majewski

Peter D Becker

Anthony-J DiMaio

Emory A Ford

Rodney Peratt

Michael Stephans

Andrew Schnitgen

Kimberly Miller Mcloughlin

Propylene-based polymer resins and related compositions and processes are disclosed. The propylene polymer resins have high isotacticity and moderately high xylene soluble content. The polymer resins provide extruded sheets suitable for thermo forming that exhibit both sag resistance and ease of draw.

Propylene polymer resins

This invention relates to a non-phthalate catalyst system for olefin polymerization. The non-phthalate catalyst system comprises (a) a solid Ziegler-Natta catalyst composition comprising a transition metal, a Group 2 metal, and one or more halogens; and one or more internal electron donor compounds; and (b) one or more external electron donor compounds.

Non-phthalate catalyst system and its use in the polymerization of olefins

The present invention provides an in-reactor solution that avoids costly blending and the use of metallocene elastomers. The inventive Ziegler-Natta polypropylene composition also includes additional components that may improve properties relative to a metallocene catalyzed elastomers. The invention is a clear impact polypropylene composition that is made in-reactor with Ziegler-Natta catalyst, and is suitable for a wide range of processes. Unlike other clear impact copolymers, it does not rely on high-shear processes or compounding with elastomers. The invention uses conventional polypropylene reactor technology to produce these compositions.

Polypropylene impact copolymers with low haze

A process for preparing a polyethylene in a multi-stage process is described. The process comprises pre-treating a Ziegler catalyst in a first stage in the presence of a 1-olefin/ethylene mixture or a 1-olefin to produce a LLDPE or VLDPE, which have the characteristics of a polymer prepared with a single-site catalyst, e.g. high levels of short-chain branching that are uniformly distributed. The contents of the first stage are then transferred to a second stage where an ethylene or an ethylene/1-olefin mixture is polymerized in the presence of the pre-treated catalyst to form a polyethylene with good processability.

Preparation of polyethylene

The present invention is directed to a high melt flow rate high crystallinity polypropylene homopolymer. The present invention likewise describes a bulk polymerization process using a Ziegler-Natta catalyst to produce the high melt flow rate high crystallinity polypropylene homopolymer according to the invention.

High crystallinity, high melt flow rate polypropylene

High melt flow rate high crystallinity polypropylene homopolymer are produced in a bulk polymerization process using a Ziegler-Natta catalyst containing a combination of two internal electron donors and selected external donors. The high melt flow rate, high crystallinity polypropylene homopolymers produced according to the current invention display improved flexural modulus and tensile yield stress when nucleated.

Single-site catalyst systems useful for polymerizing olefins are disclosed. The catalyst systems comprise an organometallic complex and an activator. The complex includes a Group 3-10 transition metal, M, and at least one indenoindolyl ligand that is pi-bonded to M. The activator is a reaction product ofan alkylaluminum compound and an organoboronic acid. Catalyst systems of the invention significantly outperform known catalyst systems that employ a metallocene complex and similar aluminoboronate activators.

Aluminoboronate activators for single-site olefin polymerization catalysts

A process for making ethylene copolymers is disclosed. Ethylene copolymerizes with an &#x3b1;-olefin in the presence of a catalyst system comprising an activator and a silica-supported, bridged indenoindolyl metal complex having 'open architecture.' The supported complex incorporates comonomers with exceptional efficiency, and the process gives ethylene copolymers having high molecular weights (Mw&#x3e;100K) and very low densities (&#x3c;0.910 g/cm). Open architecture catalysts that include bridging through the indolyl nitrogen of the indenoindolyl framework are also described. Additionally, supported and unsupported indeno[1,2-b]indolyl catalysts provide exceptional activities in the preparation of elastomeric polypropylene and ethylene copolymers.

Catalysts for making polyolefins

A process for preparing premixed supported boraaryl catalysts having improved shelf life is provided. The process comprises supporting an organometallic compound comprising a group 3-10 transition metal or lanthanide metal and at least one boraaryl ligand an inorganic support which has been chemically and thermally dehydroxylated to remove all hydroxyl from the surface of the support; contacting with an organoaluminum compound utilizing an incipient wetness procedure wherein 90 to 150 percent of the catalyst pore volume is filled with a hydrocarbon solution containing the organoaluminum and provide a molar ratio of aluminum to transition/lanthanide metal of 0.5:1 to 50:1; and recovering the premixed catalyst powder.

Process for producing improved premixed supported boraaryl catalysts

Prealkylation of a supported catalyst system comprising a transition metal or inner transition metal complex precatalyst and a bulky, non-coordinating anion on an inorganic support by treatment with a solution of metal alkyl in a ratio of metal of metal alkyl to transition metal or inner transition metal of precatalyst less than 20:1, and in an amount of solution insufficient to form a paste or dispersion provides supported catalysts of high olefin polymerization activity which promote production of polyolefins of low polydispersity and improved morphology.

Prealkylated olefin polymerization catalysts and olefin polymerization employing such catalysts

A block copolymer of an &agr;-olefin and a second olefin is disclosed. The block copolymers are not highly isotactic, but contain isotactic sequences and have a narrow molecular weight distribution. A process for the preparation of these block copolymers and blends of these copolymers are also disclosed.

Growing community of inventors

Mason, OH, United States of America

Craig C Meverden