Bp Chemicals Limited

Bp P.l.c.

Ineos Oxide Limited

Craig Bailey

Leslie William Bolton

Benjamin Patrick Gracey

Stephen Roy Partington

Michael Keith Lee

Jon Michael Stewart Deeley

Process for the production of ethanol from acetic acid and hydrogen, said process comprising: reacting in an esterification reaction vessel methanol with acetic acid in the presence of an esterification catalyst and an entrainer to form a product comprising entrainer, methyl acetate and water, and in a distillation column, recovering from the product an overhead product fraction comprising methyl acetate, methanol and water, feeding the overhead product fraction, together with hydrogen, into a hydrogenation unit containing a copper based hydrogenation catalyst, to produce a hydrogenation product stream comprising ethanol, methanol, unreacted methyl acetate, unreacted hydrogen, ethyl acetate and water, cooling the hydrogenation product stream; separating the cooled hydrogenation product stream into a liquid phase which comprises the majority of the methanol, ethanol, methyl acetate, ethyl acetate and water, and a gaseous phase which comprises the majority of the unreacted hydrogen; recycling at least part of the gaseous phase to the hydrogenation unit; separating a lower boiling product stream comprising methanol, methyl acetate and ethyl acetate, and a higher boiling product stream comprising ethanol, water, from the liquid phase; recycling at least part of the lower boiling product stream to the esterification reaction vessel; and, optionally removing water from the higher boiling product stream.

Process for the production of ethanol by hydrogenation of methyl acetate

Hydrogenation of methyl acetate to methanol and ethanol by feeding a hydrogenation feed of methyl acetate, water, hydrogen and a carbon oxide into a hydrogenation unit containing a copper-zinc oxide hydrogenation catalyst to produce a hydrogenation product stream of ethanol, methanol, unreacted methyl acetate, water, unreacted hydrogen, carbon monoxide, carbon dioxide, and ethyl acetate. The hydrogenation unit is operated in the vapor phase at elevated temperature and pressure. The total molar ratio of hydrogen to methyl acetate fed to the hydrogenation unit is 5:1 to 20:1. The total molar ratio of methyl acetate to carbon oxide(s) fed to the hydrogenation unit is 1:2 to 100:1. The hydrogenation product stream is separated into a liquid stream containing ethanol, methanol, unreacted methyl acetate, water and ethyl acetate, and a gaseous stream containing unreacted hydrogen, carbon monoxide and carbon dioxide, and a portion of the gaseous stream is recycled to the hydrogenation unit.

Process for producing ethanol

Process for producing propylene from a propanol feedstock Aby reacting the propanol feedstock Ain a vapor phase dehydration reactor wherein the propanol is convened at a temperature comprised between 160 and 270&#xb0; C. and at a pressure of above 0.1 MPa but less than 4.5 MPa, into a product stream Bcontaining propylene, propyl ethers, water and unconverted and/or isomerized propanols, cooling the product stream B, disengaging the cooled product stream Bin a separation unit to give a first stream Ccontaining propylene and propyl ethers, and a second product stream Dcontaining water, propyl ethers and unconverted and/or isomerized propanols, feeding the product stream Dto a dewatering unit wherein the water stream Fis separated from the propyl ethers and unconverted and/or isomerised propanols stream E, recycling the stream Einto the dehydration reactor, cooling the product stream C, feeding the cooled product stream Cto a purification unit wherein the propyl ethers stream Gis separated from the propylene stream H, and optionally, recycling the propyl ethers stream Gto either the dewatering unit or directly to dehydration reactor.

Process for producing propylene

Process for producing mono-olefins(s) from a feedstock A containing ethanol and propanol, wherein ethanol and propanol are dehydrated into the corresponding same carbon number olefins. The process is performed by 1. reacting feedstock A in a vapor phase dehydration reactor wherein the ethanol and propanol alcohols are converted into a product stream B comprising ethylene, propylene, ethers, water and unconverted alcohols, 2. cooling the product stream B, 3. disengaging the cooled product stream B in a separation unit to give a first stream C containing ethylene, propylene and ethers, and a second product stream D containing water, ethers and unconverted alcohols, 4. feeding the product stream D to a dewatering column wherein the water stream F is separated from the ethers and unconverted alcohols stream E, 5. recycling the stream E into the dehydration reactor of step 1, and 6. cooling the product stream C. In a step 7, the cooled product stream C is fed to a purification unit wherein the ethers stream G is separated from the ethylene and propylene stream H, and in an optional step 8, the ethers stream G is recycled to either the dewatering column of step 4 and/or directly to dehydration reactor of step 1.

Process for producing olefins

Process for producing ethylene from an ethanol feedstock A by (1) reacting the ethanol feedstock A in a vapor phase reactor wherein the ethanol is converted at a temperature between 160 and 270&#xb0; C. and at a pressure of above 0.1 MPa but less than 4.5 MPa, into a product stream B containing ethylene, diethyl ethers, water and unconverted ethanol, (2) cooling the product stream B, (3) disengaging the cooled product stream B in a separation unit to give a first stream C containing ethylene and diethyl ethers, and a second product stream D containing water, diethyl ethers and unconverted ethanol, (4) feeding the product stream D to a dewatering unit wherein the water stream F is separated from the diethyl ethers and unconverted ethanol stream E, (5) recycling the stream E into the dehydration reactor of step 1, (6) cooling the product stream C, and (7) feeding the cooled product stream C to a purification unit wherein the diethyl ethers stream G is separated from the ethylene stream H. Optionally, the ethyl ethers stream G is recycled to either the dewatering unit of step (4) or directly to dehydration reactor of step (1).

Process for producing ethylene

A silica support for use in the manufacture of a silica supported heteropolyacid catalyst for use in producing a carboxylic ester from a monocarboxylic acid, olefin and water wherein the support is produced by treating silica-gel granules with steam at a temperature in the range 100 to 300&#xb0; C. for a period of time in the range 0.1 to 200 hours.

Growing community of inventors

Beverley, United Kingdom

Craig Bailey