Uop Lcc

Constante P Tagamolila

Steven P Lankton

Michael A Schultz

Russell C Schulz

Patrick Jerome Bullen

Robert J Schmidt

Stephen R Dunne

Kevin J Brandner

Michael E Fettis

Bruce A Briggs

William Wiede, Jr

Gary A Peterson

David A Lomas

Joseph Edward Zimmermann

Edward C Haun

Donald E Felch

Perry K Ho

Eugene Schmelzer

F Joseph O'Driscoll

Donald Eelch

The apparatus includes an alkylation unit connected to a first benzene recycle conduit, a feed conduit and an alkylation effluent conduit; a transalkylation unit connected to an polyalkylbenzene recycle conduit, a second benzene recycle conduit, and a transalkylation effluent conduit. A dividing wall distillation column is in fluid communication with the transalkylation effluent conduit, the alkylation effluent conduit, a product stream, a bottoms stream conduit and first and second benzene recycle conduits. A polyalkylbenzene fractionation column is connected to the bottoms stream conduit, the polyalkylbenzene recycle conduit and a heavy component conduit.

Apparatus for producing ethylbenzene or cumene

This cumene process involves contacting, in an alkylation zone, a first benzene recycle stream and a propylene feed stream with an alkylation catalyst to form cumene. In a transalkylation zone, a polyisopropylbenzene recycle stream and a second benzene recycle stream are contacted with a transalkylation catalyst to form additional cumene. The effluents are passed into a benzene distillation column. From the benzene distillation column, a first benzene recycle stream is removed as overhead; a second benzene recycle stream is removed as a side draw; and a bottoms stream comprising polyisopropylbenzene, cumene, and heavy aromatics is removed from an end. The bottoms stream is passed to a dividing wall distillation column where the polyisopropylbenzene recycle stream is removed from an intermediate point; a cumene product stream is removed from a first end, and a heavy aromatic stream is removed from a second end.

Process for producing cumene

This cumene process involves contacting, in an alkylation zone, a first benzene recycle stream and a propylene feed stream with an alkylation catalyst to form cumene. In a transalkylation zone, a polyisopropyl benzene recycle stream and a second benzene recycle stream are contacted with a transalkylation catalyst to form additional cumene. The effluents are passed into a dividing wall distillation column. A cumene stream is removed from an intermediate point of the dividing wall fractionation column; a first benzene recycle stream is removed from a first end and a heavy aromatics stream is removed from a second end. A second benzene recycle stream is removed from an intermediate point located between the first end and the cumene stream. A polyisopropyl benzene stream is removed from an intermediate point of located between the second end and the cumene stream.

This ethylbenzene process involves contacting, in an alkylation zone, a first benzene recycle stream and an ethylene feed stream with an alkylation catalyst to form ethylbenzene. In a transalkylation zone, a polyethylbenzene recycle stream and a second benzene recycle stream are contacted with a transalkylation catalyst to form additional ethylbenzene. The effluents are passed into a benzene distillation column. From the benzene distillation column, a first benzene recycle stream is removed as overhead; a second benzene recycle stream is removed as a side draw; and a bottoms stream comprising polyethylbenzene, ethylbenzene, and flux oil is removed from an end. The bottoms stream is passed to a dividing wall distillation column where the polyethylbenzene recycle stream is removed from an intermediate point; an ethylbenzene product stream is removed from a first end, and a heavy oil stream is removed from a second end.

Process for producing ethylbenzene

This ethylbenzene process involves contacting, in an alkylation zone, a first benzene recycle stream and an ethylene feed stream with an alkylation catalyst to form ethylbenzene. In a transalkylation zone, a polyethylbenzene recycle stream and a second benzene recycle stream are contacted with a transalkylation catalyst to form additional ethylbenzene. The effluents are passed into a dividing wall distillation column where a benzene overhead and a benzene side draw are removed and recycled. An ethylbenzene stream product stream is also removed. The remainder, largely polyethylbenzene and tar, is passed to a polyethylbenzene column for separation. The separated polyethylbenzene is recycled to the transalkylation reactor.

In an alkylation zone, a benzene recycle stream and a propylene feed stream are contacted with an alkylation catalyst to convert the propylene and benzene into cumene. In a transalkylation zone, a polyisopropylbenzene stream and a benzene recycle stream are contacted with a transalkylation catalyst to convert the polyisopropylbenzene and benzene into cumene. The alkylation and transalkylation zone effluents are passed into a dividing wall fractionation column. A cumene product stream is removed from an intermediate point of the dividing wall fractionation column. A benzene recycle stream is removed from a first end, and another benzene recycle stream is removed from an intermediate point of the dividing wall fractionation column. A polyisopropylbenzene stream is removed from a second end of the dividing wall fractionation column. The polyisopropylbenzene stream is passed to a polyisopropylbenzene fractionation column to separate the polyisopropylbenzene from a heavy ends stream.

This ethylbenzene process involves contacting, in an alkylation zone, a first benzene recycle stream and an ethylene feed stream with an alkylation catalyst to form ethylbenzene. In a transalkylation zone, a polyethylbenzene recycle stream and a second benzene recycle stream are contacted with a transalkylation catalyst to form additional ethylbenzene. The effluents are passed into a dividing wall distillation column. An ethylbenzene stream is removed from an intermediate point of the dividing wall fractionation column; a first benzene recycle stream is removed from a first end and a flux oil stream is removed from a second end. A second benzene recycle stream is removed from an intermediate point located between the first end and the ethylbenzene stream. A polyethylbenzene stream is removed from an intermediate point of located between the second end and the ethylbenzene stream.

A process for the decomposition of a cumene oxidation product mixture to produce phenol and acetone with reduced by-product formation by introducing the cumene oxidation mixture into an inlet of a decomposing vessel containing indirect heat exchange surfaces wherein the cumene oxidation product mixture and a circulating stream are admixed, reacted and cooled by passage around the indirect heat exchange surfaces.

Decomposition of cumene hydroperoxide

A process for decomposing a cumene oxidation product mixture containing cumene hydroperoxide (CHP) and dimethylphenolcarbinol (DMPC) to produce phenol and acetone.

Disclosed is a method and an apparatus for exchanging heat in a column by passing a first vapor phase through a heat exchanger in the column to exchange heat with a first stream and produce a second vapor phase in the column. The second vapor phase is passed through a shielding device located above the heat exchanger and the shielding device prevents descending liquid from contacting the heat exchanger. The shielding device may be interposed between two heat exchangers in the column.

Shielding of heat exchangers in columns

A process and apparatus for contacting reactants with a particulate catalyst while indirectly heating the reactants with a heat exchange medium improves temperature control by using an intermediate heat exchange fluid and system to prevent overheating of reactants and maintain parallel heating characteristics through multiple reaction-heat exchange zones. The internal flow path minimizes the circulation of the reaction zone heat exchange fluid by incorporating interstage reheating of the reaction zone heat exchange fluid as it passes in series flow. A particularly useful application of the process and apparatus is in the dehydrogenation of ethylbenzene to produce styrene. The process and apparatus can also be used with simultaneous exchange of catalyst particles by an operation that restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted.

Process and apparatus for controlling reaction temperatures with heating arrangement in series flow

A process and apparatus for contacting reactants with a particulate catalyst while indirectly heating the reactants with a heat exchange medium improves temperature control by using an intermediate heat exchange fluid and system to prevent overheating of reactants and maintain parallel heating characteristics through multiple reaction-heat exchange zones. The internal flow path minimizes the circulation of the reaction zone heat exchange fluid by incorporating interstage reheating of the reaction zone heat exchange fluid as it passes in series flow. A particularly useful application of the process and apparatus is in the dehydrogenation of ethyl benzene to produce styrene. The process and apparatus can also be used with simultaneous exchange of catalyst particles by an operation that restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted.

Process and apparatus for controlling reaction temperatures with heating

A process is disclosed for producing a chilled water stream by the integration of a sorption cooling section with a fluid catalytic cracking (FCC) process. The hot and cold working fluids for operation of the sorption cooling section are withdrawn directly from liquid streams in the FCC process in a novel flow scheme which employs a side draw stream to provide the hot working fluid and the liquid condensed from the overhead of the FCC main fractionator as the cold working fluid. The hot exit stream and the warm exit stream are cross-exchanged to smooth out the temperature variations which reduce the size and operating cost of producing the chilled stream. Potential damage to equipment and variation operations can be avoided by selecting the location of the side draw stream to avoid the accumulation of non-condensables in the heat exchange equipment. The process provides significant economic benefits operating cost savings in refinery and petrochemical applications where fractionation column overhead liquids are available at waste heat temperatures above about 80.degree. C. (176.degree. F.) such as fluid catalytic cracking, synthetic crude oil fractionation, crude phenol fractionation, benzene, toluene, xylene, ethylbenzene, and cumene columns and naphtha splitter columns.

Processes for integrating a continuous sorption cooling process with an

A process for the production of alkylaromatic hydrocarbons that operates with a high water content in an alkylation zone and a low water content in a transalkylation zone is disclosed. An aromatic feed and an acyclic feed are first passed through the alkylation reaction zone that operates at a high water content. A stripping column receives the effluent of the alkylation reaction zone, removes water and unreacted aromatic feed and produces a bottom stream containing unreacted aromatic feed and alkylated aromatics. A recycle column receives the bottom stream and produces an overhead stream of unreacted aromatic feed having a low water content. The overhead stream and a stream of polyalkylated aromatics are contacted in the transalkylation zone.

Alkylation-transalkylation process using stripping to produce a dry

A process and a control system are disclosed for continuous cooling of a condensable process stream by the integration of a sorption cooling section for producing a chilled stream therewith. The condensable process stream is cooled with a cooled hot exit stream from the sorption cooling section to provide a hot working fluid stream to desorb an adsorption zone in the sorption cooling zone. A cold working fluid stream comprising a condensed portion of the condensable stream is passed to the sorption cooling section to facilitate adsorption in another adsorption zone in the sorption cooling section and a warm exit stream is withdrawn. The hot exit stream and the warm exit stream are cross-exchanged to smooth out the temperature variations which reduce the size and operating cost of producing the chilled stream. Potential damage to equipment and variation operations can be avoided by comparing the pressure of the condensable process stream to the pressure of the condensed portion and admixing a portion of the condensable stream with the condensed portion. The process provides significant economic benefits operating cost savings in refinery and petrochemical applications where fractionation column overhead vapors or flue gases are available at waste heat temperatures above about 80.degree. C. (176.degree. F.) such as fluid catalytic cracking, crude phenol fractionation, benzene, toluene, xylene, ethylbenzene, and cumene columns and naphtha splitter columns.

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Des Plaines, IL, United States of America

Constante P Tagamolila