Ford Global Technolgoies, LLC

Conor Daniel Hennessey

Vladimir Vladimirovich Bogachuk

Musheeruddin Zubair Syed

Patrick Daniel Maguire

Shawn Michael Morgans

Stephen William Gallagher

Ari Garo Caliskan

Henry W Hausler

Bhimaraddi Venkaraddi Alavandi

Scott J Bell

Kevin A Gustafson

Harsha Kusnoorkar

Derek Matthew Poston

Edgar Butron Luz

Vinaya Rachala

Vishnuvarthan Murugesan Moongilpatti

A structural assembly for a vehicle that includes a main body, a left apron, a right apron, a left strut cap, and a right strut cap. The left apron is fixed to a left upper rail and defines a first opening extending therethrough. The right apron is fixed to a right upper rail and defines a second opening extending therethrough. The left strut cap is secured to the left apron such that the left strut cap covers the first opening. The right strut cap is secured to the right apron such that the right strut cap covers the second opening.

Vehicle structural assembly having strut caps

A structural assembly for an electric vehicle includes a vehicle frame, a battery structure, a pair of mounting structures, and a plurality of fasteners. The vehicle frame includes opposed longitudinal rails. The battery structure is disposed between the opposed longitudinal rails and includes a battery housing configured to house power storage units. Each mounting structure is secured to a respective side of the battery housing and supports a corresponding longitudinal rail. The plurality of fasteners extend through a corresponding mounting structure of the pair of mounting structures and a corresponding longitudinal rail of the opposed longitudinal rails to secure the vehicle frame and the battery structure to each other. An outer periphery of the corresponding mounting structure is substantially flush with an outer periphery of the corresponding longitudinal rail.

Structural assembly and vehicle having structural assembly

A structural assembly for an electric vehicle includes a vehicle frame and a battery structure. The vehicle frame is distinct from a vehicle body and includes a front section, a rear section and a mid-section disposed between the front and rear sections. The mid-section includes opposed longitudinal rails. The battery structure is configured to house power storage units and is disposed between the opposed longitudinal rails. The battery structure includes a battery housing secured to the opposed longitudinal rails of the mid-section. The mid-section and the battery housing are combined into a unitized structure that is removably secured to the front and rear sections of the vehicle frame.

A structural assembly for a vehicle that includes a cast main body, a left apron, a right apron, a left mounting feature, a right mounting feature, a left strut cap, and a right strut cap. The left apron is fixed to a left upper rail and defines a first opening extending therethrough. The right apron is fixed to a right upper rail and defines a second opening extending therethrough. The left mounting feature extends at least partially around a first periphery of the first opening. The right mounting feature extends at least partially around a second periphery of the second opening. The left strut cap is secured to the left mounting feature such that the left strut cap covers the first opening. The right strut cap is secured to the right mounting feature such that the right strut cap covers the second opening.

A structural assembly for a vehicle includes a battery structure having a battery frame. The structural assembly includes a vehicle frame and a vehicle body. The vehicle frame has opposed longitudinal rails. The vehicle body is separate from and mounted on the vehicle frame. The vehicle body includes opposed rockers extending in a longitudinal direction of the vehicle. Each opposed longitudinal rail is located between a respective rocker and the battery frame of the battery structure.

Shock absorber assembly structures are disclosed. An example shock absorber disclosed herein includes a shock absorber mount coupled to an end of the shock absorber, the shock absorber mount including a recess to receive a locating rib of a vehicle body, and an aperture to receive a fastener to couple the shock absorber mount to an attachment boss of the vehicle body.

Shock absorber assembly structures

A vehicle includes a vehicle frame. The vehicle frame includes a frame rail elongated along a vehicle-longitudinal axis that defines a hole. The vehicle includes a trailer hitch mount supported by the frame rail. The vehicle includes a face plate supported by the trailer hitch mount that defines an opening extending through the face plate that is aligned with the hole of the frame rail. The trailer hitch mount extends through the opening and is completely surrounded by the face plate. The trailer hitch mount extends into the hole of the frame rail along the vehicle-longitudinal axis.

Trailer hitch assembly

The present disclosure is directed to extrusion for a vehicle component. The vehicle component includes a plurality of flanges that form a periphery of the vehicle component, a cavity that extends through the periphery of the vehicle component, a corner portion that is positioned proximate to a corner defined by a pair of the plurality of flanges, and a channel that is positioned proximate to the corner portion.

Extrusion with corner and center channels

Shock absorber assembly structures are disclosed. An example apparatus disclosed herein includes a body of a vehicle having a first longitudinal structural member adjacent a wheel arch area of the body, a first locating rib integrally formed in the first longitudinal structural member to position a shock absorber of a chassis of the vehicle during assembly of the vehicle body to the chassis, and a first attachment boss integrally formed in the first longitudinal structural member adjacent to the first locating rib to receive a first fastener to fasten the shock absorber to the body.

A vehicle load management system includes, among other things, a traction battery mounted to an underbody structure of a vehicle, a rear subframe of the vehicle and a bushing sleeve of the rear subframe. The bushing sleeve has a convex outer surface. The system further includes a rear rail of the vehicle and a blocker that is disposed along a longitudinal axis of the vehicle between the bushing sleeve and at least a portion of the traction battery. The blocker has a concave surface adjacent the convex outer surface of the bushing sleeve.

Growing community of inventors

South Hadley, MA, United States of America

Conor Daniel Hennessey