Johnson Matthey Inc.

Colin William Park

Terence James Fitzpatrick

Brian Peter Williams

Edmund Hugh Stitt

Gordon James Kelly

William Maurice Sengelow

Graeme Douglas Campbell

Mileta Babovic

Elizabeth Margaret Holt

David Allan Buckworth

Daniel Lee Cairns

A carbon oxides conversion process includes reacting a carbon oxide containing process gas containing hydrogen and/or steam and containing at least one of hydrogen and carbon monoxide in the presence of a catalyst including shaped units formed from a reduced and passivated catalyst powder, the powder including copper in the range 10-80% by weight, zinc oxide in the range 20-90% by weight, alumina in the range 5-60% by weight and optionally one or more oxidic promoter compounds selected from compounds of Mg, Cr, Mn, V, Ti, Zr, Ta, Mo, W, Si and rare earths in the range 0.01-10% by weight, wherein said shaped units have a reduced to as-made mean horizontal crush strength ratio of &#x2267;0.5:1 and a copper surface area above 60 m/g Cu.

Carbon oxides conversion process

A methanol synthesis process includes reacting a process gas containing hydrogen, carbon dioxide and carbon monoxide over a catalyst including shaped units formed from a reduced and passivated catalyst powder the powder including copper in the range 10-80% by weight, zinc oxide in the range 20-90% by weight, alumina in the range 5-60% by weight and optionally one or more oxidic promoter compounds selected from compounds of Mg, Cr, Mn, V, Ti, Zr, Ta, Mo, W, Si and rare earths in the range 0.01-10% by weight, to form a product gas, and condensing methanol, water and oxygenate by-products therefrom, wherein the total oxygenate by-product level in the condensate is below 500 ppm.

Methanol synthesis process

A catalyst unit is described in the form of a cylinder having a length C and diameter D, which has two or more flutes running along its length, wherein said cylinder has domed ends of lengths A and B, such that (A+B+C)/D is in the range 0.50 to 2.00, and (A+B)/C is in the range 0.40 to 5.00. The catalyst may be used particularly in reactions where hydrogen is a reactant such as hydroprocessing, hydrogenation, water-gas shift reactions, methanation, hydrocarbon synthesis by the Fischer-Tropsch reaction, methanol synthesis and ammonia synthesis.

Shaped heterogeneous catalysts

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Darlington, United Kingdom

Colin William Park