Baker Hughes Corporation

Baker International Inc.

Clifford H Beall

Michael S Rawson

David Z Anderson

Darren E Bane

Alan N Wagner

Kurt A Hickey

James T Sloan

Albert A Mullins, Ii

Gary B Lake

Doug Trott

Michael J May

Mark S Megill

Edward Wayne Welch, Jr

Michael Hair

Anthony S Coghill

Brett Cullen Jones

Brian S Shaw

Samuel C Kucera

Amareswar Amancharla

Richard Patterson

Michael A Luke

Aaron T Jackson

Andrew Haynes

Thad D Andrews

Michael L Hair

Brett C Jones

Two control systems are provided to run in parallel between a surface location and the final controlled element, in this case a subsurface safety valve. The primary control circuit is controlling until a predetermined signal is given to the secondary control line which has the effect of actuating the valve a single time against the force of a bias or a shear pin that breaks. The movement of a shuttle in the housing due to the predetermined signal being provided in the secondary line puts the secondary control system in the position of running the tool. The primary system is valved off and cannot return into service. There are just two lines into and out of the housing to make the valve operate at the desired location. A test port is provided for surface testing.

Switch between redundant control systems for a subsurface safety valve

A downhole ball valve is mounted n a string and features a rotating ball that turns on its axis as it is held against an upstream and a downstream seal by a cage. The cage accepts a slide that engages the ball off-center to rotate it between the open and closed positions. The slide is operated by a sleeve attached to a piston assembly. The sleeve is mechanically operated in opposed directions such as by a wireline shifting tool. Differential pressure on a closed ball does not affect the actuation piston because pressure across the actuating piston is balanced while holding pressure differential across the closed ball. A check valve allows the actuation piston to be in pressure balance as the ball stays closed.

Bidirectional sealing mechanically shifted ball valve for downhole use

A ball type downhole barrier valve capable of bidirectional sealing features a ball rotating on its axis to open or close with control line pressure to an actuating rod piston assembly. The ball is also shiftable to a locked open position. A cage surrounds the ball and retains opposed seats to it. The cage is made from one piece and tangential holes are drilled and tapped before the piece is longitudinally split with a wire EDM cutting technique. Fasteners to rejoin the cut halves properly space them to the original one piece internal dimension. Auxiliary tools allow determination of spacing of internal components so that a desired spring preload on the seats against the ball can be achieved. Seals on the sleeves that form ball seats help prevent leakage due to ball distortion at high differential pressures when the valve is closed.

Downhole barrier valve

A ball type downhole lubricator valve features a ball rotating on its axis to open or close with control line pressure to an actuating piston. The ball is also shiftable to a locked open position. A cage surrounds the ball and retains opposed seats to it. The cage is made from one piece and tangential holes are drilled and tapped before the piece is longitudinally split with a wire EDM cutting technique. Fasteners to rejoin the cut halves properly space them to the original one piece internal dimension. Auxiliary tools allow determination of spacing of internal components so that a desired spring preload on the seats against the ball can be achieved.

Method of manufacturing a downhole lubricator valve

A pressure equalizing tool can be run into a downhole tool on wireline or coiled tubing preferably and temporarily secured before being actuated to separate two components in a downhole tool that are in a sealing relation but are configured to be temporarily movable so as to allow pressure equalization before the downhole component is actuated. Once pressure is equalized the equalizing tool is released, usually with an applied pick up force and the downhole tool being equalized as to differential pressure can be operated with the preexisting actuation parts that are on the downhole tool. In a preferred embodiment the downhole tool is a ball valve and the equalizing tool is temporarily secured to the ball valve housing to temporarily part the ball from the uphole seat to equalize an annular space around the ball with tubing pressure. The ball is allowed to go back to contact with the seat when the equalizing tool is released and removed from the tubing.

Pressure equalization device for downhole tools

Downhole lubricator valve

Piston bore distortions in a sub-surface safety valve are reduced or eliminated when valve body is subjected to high working pressures. In one embodiment, a piston is disposed in a sleeve that is disposed in a piston bore. The bore can distort but the sleeve within will not distort to the point of losing sealing pressure around the piston. In another approach additional bore or bores are provided adjacent the piston bore to make the pin end of the connection for the valve housing more uniform in the region of the piston bore so that pressure loading does not result in sufficient distortion of the piston bore to lose the piston sealing relation in its bore.

Distortion compensation for rod piston bore in subsurface safety valves

A control system for a subsurface safety valve addresses normal open and closed operation and a failsafe operation if key system components fail. It features a single control line from the surface that splits at the subsurface safety valve and goes to one end of two discrete piston chambers that are aligned and isolated from tubing pressure. The piston in one chamber is larger than in the other and the pistons are connected for tandem movement. Each side of the unbalanced system's piston has a seal mounted to it and another for the rod attached to it that exits the chamber. A jumper line connects the chambers at a point between the seals in each chamber and features a large reservoir. The jumper line is filled with a compressible fluid. Fail safe closure of the valve occurs if any of the four seals fail.

Downhole hydraulic control system with failsafe features

A valve for a line going to a subsurface safety valve can be blocked off with a valve that is initially held in a closed position. An upper spring pushes collets against a shoulder to keep a seal on a support assembly for the collets within an initial bore in a sealing relation. Application of pressure to the line urges the support assembly to move with respect to the collets and causes the collets to become unsupported. This initial movement of the support assembly is against a second spring that is weaker than the upper spring. The upper spring forces the collapsed collets into a smaller bore while the support assembly is retained against reverse movement at the urging of the second spring by a ratchet assembly. The seal is shifted into a bigger bore to allow flow through the valve and into or beyond the subsurface safety valve.

Isolation valve for subsurface safety valve line

A control system for a downhole tool, such as a subsurface safety valve, features an operating piston that is insensitive to tubing pressure in the valve. The hydrostatic forces from the single control line from the surface are significantly reduced with a branch line to a piston bottom that is slightly smaller than the piston top. A variable volume between piston seals is connected to a low pressure compressible fluid reservoir to permit piston movement. The piston can be modular to facilitate assembly or bore offsets in the valve body. Failsafe closure upon seal failures is contemplated.

Control line hydrostatic minimally sensitive control system

The hydraulic control system for operating a flow tube in a subsurface safety valve is disclosed. An isolation piston is used in conjunction with an operating control line and an engagement control line. Both control lines run from the surface. The isolation piston is spring loaded to equalize pressure across a dynamic piston to allow the flow tube to be shifted by a power spring to allow in turn the subsurface safety valve to close. Application of pressure on the engagement control line directs pressure applied through the operating control line to the top of the dynamic piston thus shifting the flow tube downwardly to open the subsurface safety valve. In an alternative embodiment, a coaxial control line directs fluid to the top of the dynamic piston and additionally to a parallel path leading to the bottom of the dynamic piston where a control valve is mounted. The control valve can be actuated hydraulically, electronically or other ways such that when it is closed the pressure applied to the dynamic piston shifts the flow to open the subsurface safety valve. A loss of signal to the control valve equalizes the dynamic piston allowing the flow tube to shift.

Control system for deep set subsurface valves

Internal and external metal-to-metal radially interfering seals are provided for an annular chamber. Typically, an annular chamber is used in tubular goods to be part of the hydraulic control circuitry, such as for operating subsurface equipment such as a subsurface safety valve. Resilient seals are eliminated and sealing reliability is enhanced by a design which features metal-to-metal seals internally and externally, preferably assembled by an external two-step thread. The radial interference seal, which is internally disposed, is constructed so as to be incapable of experiencing tensile loads. This reinforces joint integrity by minimizing stresses on thin components.

Annular chamber seal

An improved control system, particularly useful for SSVs, is disclosed. The control system has an operating piston which acts on a flow tube to move a flapper to an open position. The flapper is spring-loaded to close when the flow tube moves up. A return spring acts on the piston to lift the flow tube to allow the flapper to close. The operating piston is exposed to a control line from the surface as well as to a bypass piston. Opposing the hydrostatic forces of the control line is a pressurized chamber with a pressure in excess of the hydrostatic pressure. A secondary chamber acts on one side of the equalizing piston and is pressurized to a pressure less than the anticipated hydrostatic pressure in the control line. The system, including the operating piston, is configured so that when leakage occurs into or out of the control system in many places, the SSV will fail toward its failsafe closed position.

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Broken Arrow, OK, United States of America

Clifford H Beall