Ford Global Technolgoies, LLC

High Density Powertrain, Inc.

Other

Cliff Carlson

Chris Teslak

Steven F Lowe

Lixin Peng

Chuanchi Tang

Ron Kepner

Peter Chalk

A spherical linear two stroke engine (SLE) is shown and described. SLE is an opposed piston two stroke (OP2S), free piston engine with controlled power shaft. SLE is scalable, light in weight, small in packaging volume, has few parts and high power density. The SLE is also efficient, environmentally friendly and has many different applications.

Spherical linear two stroke engine

An engine with an output shaft extending through the engine block and generally parallel to the piston, the engine includes a boost piston cylinder integral to the cylinder, and a boost piston for producing compressed air so as to supercharge the engine. The engine further includes an energy translation mechanism translating linear movement into rotary movement, an energy translation mechanism for reducing the side force that the piston exerts against the inner wall of the combustion chamber, an energy transforming member working in concert with an engine torque absorbing/motion control torque reaction device to eliminate the lemniscate motion from being translated to the piston and to absorb all engine torque to case ground through a rolling element bearing, and a port time control system having a shaft phaser to adjust the phase of the pistons or the position of the air control valve.

Super charged engine

A system for braking the wheels of a hydraulic hybrid vehicle includes a brake pedal having a range of pedal displacement including a deadband displacement range, an accumulator containing fluid at relatively high pressure, a reservoir containing fluid at lower pressure, a pump/motor having variable volumetric displacement connected to the accumulator and reservoir, and driveably connected to the wheels; a system responsive to brake pedal displacement in the deadband range for placing the pump/motor in a pump state wherein the pump/motor is driven by the wheels and pumps fluid from the reservoir to the accumulator; and a control valve for changing the volumetric displacement of the pump/motor in response to displacement of the brake pedal.

Deadband regenerative braking control for hydraulic hybrid vehicle powertrain

A system for replenishing a source of pressurized fluid for use in driving the wheels of a motor vehicle includes an accumulator containing fluid at relatively high pressure; a reservoir containing fluid at lower pressure; an engine driveably connected to the wheels and having a variable torque output; a pump/motor driveably connected to the wheels, including an inlet and an outlet, and having a variable volumetric displacement for pumping fluid between the accumulator and the reservoir; and a controller for determining a current cruise charge pressure limit for the accumulator, determining a desired magnitude of pump/motor torque with which to pump fluid to the accumulator, determining a desired magnitude of engine torque with which to drive the pump/motor at the desired magnitude of pump/motor torque, and controlling the engine to produce the desired magnitude of engine torque, to drive the pump/motor in a pumping mode at the desired magnitude of pump/motor torque, and to pump fluid to the accumulator from the reservoir.

Charging a fluid accumulator while operating a hybrid vehicle powertrain including an engine and a pump/motor

A system according to this invention opposes creep in a hydraulic hybrid motor vehicle. An accumulator contains fluid at high pressure, and a reservoir contains fluid at lower pressure. An engine produces positive torque at the wheels during an engine idle condition, and a pump/motor, driveably connected to the wheels and the engine, has a variable volumetric displacement pumps fluid to the accumulator from the reservoir. A control system determines a magnitude of negative torque transmitted from the wheels to the pump/motor that would exceed the magnitude of positive torque, determines the volumetric displacement of the pump/motor corresponding to the magnitude of negative torque, changes the displacement of the pump/motor to the required displacement, and operates the pump/motor as a pump driven by negative torque from the wheels to pump fluid from the reservoir to the accumulator.

Wheel creep control of hydraulic hybrid vehicle using regenerative braking

A system for transmitting power hydraulically to and from the wheels of a motor vehicle includes an accumulator containing fluid at relatively high pressure, a reservoir containing fluid at lower pressure, and a pump/motor driveably connected to the wheels and having a variable volumetric displacement for pumping fluid between the accumulator and the reservoir. A first circuit connects the inlet to the reservoir and the outlet to the accumulator. A second circuit includes a first path having a low flow rate capacity, a second path having a higher flow rate capacity. A controller switches between pumping operation and motoring operation, opens and closes the first path during motoring operation, and reduces the displacement before switching between pumping operation and motoring operation.

Pump/motor operating mode switching control for hydraulic hybrid vehicle

A method for starting a free piston, internal combustion engine includes supplying an air charge to a space in a combustion cylinder, and reciprocating the piston in the cylinder so that the maximum pressure of the air charge in the space cyclically increases. Air and fuel are cyclically admitting to the cylinder to produce an air-fuel mixture, and spark ignition is used to produce cyclic combustion of the air-fuel mixture. The air-fuel ratio of the mixture is increasing when a maximum pressure in the cylinder occurs within a predetermined period following a TDC position of the piston. Spark ignition is discontinued, and cyclic compression ignition (HCCI) of the air-fuel mixture occurs.

Starting a compression ignition free piston internal combustion engine having multiple cylinders

A method for starting a free piston internal combustion engine that includes a first pair of mutually connected pistons, a second pair of mutually connected pistons, a first piston of each pair located in a first cylinder, a second piston of each pair located in a second cylinder. An air charge is supplied to a closed space in the cylinders, and the pistons are reciprocated to increase pressure of an air charge cyclically during successive cycles and to produce a predetermined pressure magnitude. Air and fuel are cyclically admitted to the first cylinder to produce repetitively a fuel-air mixture in the first cylinder. Cyclic combustion of the mixture in the first cylinder is produced, but a delay in applying to the engine at least a portion of an external load occurs until cyclic combustion of an air-fuel the mixture in the second cylinder occurs.

Compression pulse starting of a free piston internal combustion engine having multiple cylinders

A free piston engine is configured with a pair of opposed engine cylinders located on opposite sides of a fluid pumping assembly. An inner piston assembly includes a pair of inner pistons, one each operatively located in a respective one of the engine cylinders, with a push rod connected between the inner pistons. The push rod extends through an inner pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. An outer piston assembly includes a pair of pistons, one each operatively located in a respective one of the engine cylinders, with at least one pull rod connected between the outer pistons. The pull rod extends through an outer pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. Each outer piston cooperates with an integrated scavenge pump in order to compress the charge air, thus significantly increasing the air charge density into the engine cylinders for each stroke of the engine.

Air charging system for an opposed piston opposed cylinder free piston engine

A free piston engine is configured with a pair of opposed engine cylinders located on opposite sides of a fluid pumping assembly. An inner piston assembly includes a pair of inner pistons, one each operatively located in a respective one of the engine cylinders, with a push rod connected between the inner pistons. The push rod extends through an inner pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. An outer piston assembly includes a pair of outer pistons, one each operatively located in a respective one of the engine cylinders, with at least one pull rod connected between the outer pistons. The pull rod extends through an outer pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. The movement of the inner and outer piston assemblies during engine operation will cause the fluid plungers to pump fluid from a low pressure container into a high pressure chamber as a means of storing the energy output from the engine. Alternatively, the piston assemblies may drive a linear alternator. The exhaust ports for each engine cylinder are sized and located to retain the desired amount of internal EGR in each cylinder without the need for exhaust valves. As an alternative, an external EGR system may supplement the internal EGR in order to obtain the desired EGR at the desired temperature.

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Fenton, MI, United States of America

Cliff Carlson