Texas Instruments Corporation

Claudine M McCluskey

Gary A Baker

John J Chrupcala

Alan M Sadler

As assembly of normally open pressure responsive electric switches (10a-10e) is provided using a single lead frame (8) for forming respective discontinuous annuli (12) to serve as contact surfaces for pressure responsive discs (42) and a center contact (14) for each respective discontinuous annulus. The lead frame is overmolded with electrically insulative plastic and the circuit paths are electrically separated from one another by severing selected interconnecting runners (40). Each switching station has a disc (42) sealed by a flexible layer (47) and an O-ring (48). A separate lead (26) can be provided for adding switches of an opposite logic, i.e., normally closed, and a thermistor (38) can be included, if desired. The normally closed switches can be modular or the switches (100, 200) can have contacts formed from the lead frame (89).

Pressure responsive electric switch assembly and method for making

A sensor assembly for use with automotive transmission systems includes an overmolded lead frame 10 having a plurality of sensing stations 16, 17 18, 19 20, 21 and 22. A temperature dependent resistor 32 is encapsulated in a post 42 integrally formed with the overmold at temperature sensor station 16. Post 42 is adapted to be received in a bore 68 cast in the transmission housing wall and serves as a datum to position the mounting holes of the assembly in alignment with selected bores in the transmission housing. Temperature sensing station 16 is circumscribed by an annular rib 52 which cooperates with a plurality of protrusions 62 to receive therebetween an O-ring seal member 54.

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Bridgewater, MA, United States of America

Claudine M McCluskey