Achates Power, Inc.

Clark A Klyza

John M Kessler

Fabien G Redon

Michael H Wahl

Eric P Dion

James U Lemke

Patrick T Lee

Ryan G Mackenzie

Gordon E Rado

Jin Dai

Brendan M Lenski

Tristan M Burton

Neerav Abani

Louis F Medeiros

Todd R Rose

In an opposed-piston engine, two or more fuel injectors are mounted to a cylinder for direct side injection into the cylinder. The injectors are controlled so as to inject either a single fuel pulse or a plurality of fuel pulses per cycle of engine operation in order to initiate combustion during varying engine speeds and operating conditions.

Fuel injection strategies in opposed-piston engines with multiple fuel injectors

A rocking journal bearing is provided in a piston coupling mechanism. The bearing includes a sleeve and a wristpin constructed with two sets of eccentrically-disposed bearing surfaces which alternate in accepting a compressive load during an operational cycle of the bearing. The sleeve includes a network of grooves to transport oil to the bearing surfaces. Lubricating oil flow through the bearing is minimized by limiting provision of pressurized oil from the wristpin to the network of grooves to portions of the cycle when one or the other of the sets of bearing surfaces receives the compressive load.

Minimizing oil leakage from rocking journal bearings

Load transfer point offset of rocking journal bearings in uniflow-scavenged, opposed-piston engines with phased crankshafts includes differing offsets for the load transfer points of opposed pistons. More specifically, under the condition that a first crankshaft leads the second crankshaft, an angular offset of a rocking journal wristpin of a piston coupled to the first crankshaft proportional to an offset of the first crankshaft relative to the second crankshaft is made to ensure adequate oil film thickness to the wristpin when it experiences a peak combustion pressure during a power stroke.

Load transfer point offset of rocking journal wristpins in uniflow-scavenged, opposed-piston engines with phased crankshafts

A rocking journal bearing is provided in a piston coupling mechanism of a two-stroke cycle engine. The bearing includes a sleeve and a wristpin constructed with two sets of eccentrically-disposed bearing surfaces which alternate in accepting a compressive load during an operational cycle of the bearing. The sleeve includes a network of grooves to transport oil to the bearing surfaces. Lubricating oil flow through the bearing is minimized by limiting provision of pressurized oil from the wristpin to the network of grooves to portions of the cycle when one or the other of the sets of bearing surfaces receives the compressive load.

Minimizing oil leakage from rocking journal bearings of two-stroke cycle engines

In a fuel injection spray pattern for an opposed piston engine, the individual spray plumes have both radial and tangential components with respect to an injection axis (), which adds a swirl component to a spray pattern of fuel directly injected into the combustion chamber of the opposed piston engine.

Fuel injection with swirl spray patterns in opposed-piston engines

A rocking journal bearing for a two-stroke cycle engine includes a bearing sleeve having a bearing surface with a plurality of axially-spaced, eccentrically-disposed surface segments and a rocking journal having a plurality of axially-spaced, eccentrically-disposed journal segments. The rocking journal is retained for rocking oscillation on the bearing surface. Space for receiving oil is provided in the rocking journal and oil delivery outlets acting through the journal segments deliver received oil to the bearing surfaces.

Rocking journal bearings for two-stroke cycle engines

A lubricating configuration in a two-stroke cycle, opposed-piston engine for a piston wristpin minimizes losses in oil pressure at the wristpin as the piston approaches bottom center and reduces the required oil supply pressure to the engine. The wristpin is constructed to absorb and store oil pressure energy when oil pressure at the wristpin is high, and to release that stored energy to pressurize the oil at the wristpin when connecting rod oil pressure is low.

Lubricating configuration for maintaining wristpin oil pressure in a two-stroke cycle, opposed-piston engine

Integrated, multi-cylinder opposed engine constructions include a unitary support structure to which cylinder liners are removeably mounted and sealed and on which crankshafts are rotatably supported. The engine constructions include a cooled piston with a resiliently deformable joint connecting crown and skirt and a cooled cylinder liner with wipers to manage lubricant in the cylindrical interstice between the cylinder bore and the piston skirts.

Cylinder and piston assemblies for opposed piston engines

Integrated, multi-cylinder opposed engine constructions include a unitary support structure to which cylinder liners are removeably mounted and sealed and on which crankshafts are rotatably supported. The unitary support structure includes cooling manifolds that provide liquid coolant to the cylinder liners. Exhaust and intake manifolds attached to the support structure to serve respective ports in the cylinder liner. The engine constructions may also include certain improvements in the construction of cooled pistons with flexible skirts, and in the construction of cylinders with sealing structures mounted outside of exhaust and inlet ports to control lubricant in the cylindrical interstice between the through bore and the pistons.

Multi-cylinder opposed piston engines

A fuel injection system for an internal combustion engine includes a common rail, a plurality of accumulator injectors, and at least one accumulator controller separate from the accumulator injectors and connected to the common rail. Each accumulator controller includes a solenoid-controlled valve to control the fuel injection operations of one or more accumulator injectors.

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San Diego, CA, United States of America

Clark A Klyza