Commonwealth Scientific and Industrial Research Organisation

Western Mining Corporation Ltd.

Foseco Pty. Ltd.

Chull Hee Oh

Stefan Gulizia

Mark Brian Trigg

Mahnaz Zehtab Jahedi

James Ivan Mardel

Tracey Anne Markley

Anita Joyce Hill

Nick Rigopoulos

Pavla Meakin

Terry Turney

Rainer Dietrich

Daniel Bell

David G Hay

Yesim Gozukara

Enzo Luccio Stefano Salvatore Gulizia

Phil Casey

John Drennan

A method of producing a powder suitable for additive manufacturing and/or powder metallurgy applications from a precursor particulate material comprising: subjecting the precursor particulate material to at least one high shear milling process, thereby producing a powder product having a reduced average particle size and a selected particle morphology.

Method of producing a powder product

A composite lay up tool comprising a metal faceplate () on a support member (), wherein the faceplate has been formed by cold-gas dynamic spraying of particles of the metal onto a substrate and wherein the support member is compatible with the faceplate and comprises a casting of a ceramic composition. A process for forming the tool is disclosed. In one aspect, a castable ceramic composition comprises a binder and an aggregate component mixable with water to form a slurry ready for casting, wherein the aggregate component is one of, or a mixture of, fused silica and a particulate metal alloy, and the binder and aggregate component are present in the proportions 10-50 wt % and 90-50 wt % based on the dry weight of the composition. Also disclosed is a process for producing a faceplate for a lay up tool, which process comprises cold-gas dynamic spraying of particles of a nickel-iron alloy onto a substrate to form a faceplate of the nickel-iron alloy on the substrate, the faceplate being of a thickness in the range 2 to 10 mm. Further disclosed is a process for depositing a metal on a faceplate of a lay up tool in which the faceplate is formed of a nickel-iron alloy, which process comprises preparing an area of a surface of the faceplate to effect cleaning and conditioning of the area to accept and adhere to cold-gas dynamic sprayed particles, and cold-gas dynamic spraying particles of the metal onto the cleaned and conditioned area, wherein the metal is a nickel-iron alloy selected to be compatible with the faceplate.

Formation, repair and modification of lay up tools

A method of improving the wear resistance of a polymer is disclosed comprising the steps of evenly dispersing an ultrafine inorganic particulate material in the polymer at a loading rate of 0.01 to 20 wt % of the total weight of the particulate polymer composite. The mixing or dispersing is preferably carried out under sub-atmospheric pressure conditions to ensure little or no bubbles form in the mixture prior to curing.

Wear resistant polymers

Process for producing a dense ceramic product

A process for the production of dense polycrystalline silicon carbide shaped articles, includes the steps: (a) heating a powder compact containing silicon carbide and alumina or a precursor thereof together with a secondary sintering assist, to an intermediate temperature for an extended dwell, and then (b) heating the product of step (a) to a higher temperature for sufficient time to produce a dense polycrystalline silicon carbide product. The secondary sintering assist includes one or more rare earths or their precursors, for example scandia, yttria or dysprosia.

Process for producing dense ceramic product

Dense SiC ceramic products

Growing community of inventors

Victoria, Australia

Chull Hee Oh