Exxonmobil Research and Engineering Company

Christopher P Eppig

Michael Siskin

Fritz A Bernatz

Leo D Brown

Simon Robert Kelemen

Te-Hung Chen

Ramesh Varadaraj

Martin Leo Gorbaty

David T Ferrughelli

Charles John Mart

Craig Y Sabottke

Eric W Fryatt

Cornelius Hendrick Brons

Glen Edward Phillips

Timothy M Healy

Rutton D Patel

Robert Charles Welch

Douglas Wayne Hissong

Theodore Sideropoulos

Steven W Sparks

Robert W Mosley

Scott F Massenzio

Jordan K Lambert

The morphology of petroleum cokes produced by the delayed coking of feeds produced from extra-heavy crude sources such as those from the Venezuela Orinoco Heavy Oil Belt can be controlled to produce a less dense coke which is less likely to inflame in the coke pit or in subsequent handling. An aqueous solution of an alkali metal or alkaline earth metal carbonate salt when added to a feed of this type which would normally produce a dense coke product is effective to produce a quenchable coke product of lower density and higher porosity, usually in compact, granular form permitting it to be readily discharged from the drum.

Delayed coking process

Petroleum cokes derived from extra-heavy crude sources can be made more amenable to quenching by adding water or a water/light oil mixture to the coker feed downstream of the furnace. The coke product resulting from this addition of normally volatile liquids to the hot coker feed is still relatively dense but is more friable and usually is in a compact, relatively free-flowing, granular form. The coke is more amenable to uniform quenching in the drum and so can be cut and discharged with a reduced risk of eruptions and a reduced risk of fires in the coke pit or when the coke is subsequently handled and transported.

An improved fluidized coking process wherein an effective amount of a basic material, preferably an alkali or alkaline-earth metal-containing compound, is added to the coking zone to mitigate agglomeration of the coke during the coking of a heavy hydrocarbonaceous feedstock to produce lower boiling products.

Fluidized coking process

The invention relates to a thermal conversion process for continuously producing hydrocarbon vapor and continuously removing a free-flowing coke. The coke, such as a shot coke, can be withdrawn continuously via, e.g., a staged lock hopper system.

Continuous coking process

Described herein are methods and mechanisms for laterally dispensing fluid to a coke drum in a predictable and maintainable manner that alleviates thermal stress. In one embodiment, the methods and mechanisms utilize a split piping system to dispense fluid through two or more inlets into a spool that is connected to a coke drum and a coke drum bottom deheader valve. A combination of block valves and clean out ports provides a more effective means to clean the lines and allows fluid to be laterally dispensed in a controllable and predictable manner. The fluid is preferably introduced to the spool in opposing directions toward a central vertical axis of the spool at equal but opposing angles ranging from minus thirty (&#x2212;30) to thirty (30) degrees relative to a horizontal line laterally bisecting the spool. Alternatively, however, fluid can be introduced to the spool tangentially.

Coker feed method and apparatus

A method for producing and removing coke which has bulk morphology such that at least about 30 volume percent is free-flowing under the force of gravity or hydrostatic forces from a delayed coker drum. At the completion of the fill cycle, the coker drum, filled with hot coke, is cooled by steaming and then flooding it with water, thereby producing a coke/water mixture. The coke/water mixture is released from the coke drum through one or more drum closure/discharge throttling systems near the bottom of the coker drum.

Production and removal of free-flowing coke from delayed coker drum

A delayed coking process for making substantially free-flowing coke, preferably shot coke. A coker feedstock, such as a vacuum residuum, is heated in a heating zone to coking temperatures then conducted to a coking zone wherein volatiles are collected overhead and coke is formed. A low molecular weight additive is added to the feedstock prior to it being heated in the heating zone, prior to its being conducted to the coking zone, or both.

Delayed coking process for producing free-flowing coke using low molecular weight aromatic additives

A method for upgrading heavy oils by contacting the heavy oil with an inhibitor additive and then thermally treating the inhibitor additized heavy oil. The invention also relates to the upgraded product from the inhibitor enhanced thermal treatment process.

Inhibitor enhanced thermal upgrading of heavy oils

A method of blending delayed coker feedstocks to produce a coke that is easier to remove from a coker drum. A first feedstock is selected having less than about 250 wppm dispersed metals content and greater than about 5.24 API gravity. A second delayed coker feedstock is blended with said first resid feedstock so that the total dispersed metals content of the blend will be greater than about 250 wppm and the API gravity will be less than about 5.24.

Blending of resid feedstocks to produce a coke that is easier to remove from a coker drum

A delayed coking process for making substantially free-flowing shot coke. A coker feedstock, such as a vacuum residuum, is treated with an additive, such as a elemental sulfur, high surface area substantially metals-free solids, process fines, a mineral acid anhydride and the like. The treated feedstock is then heated to coking temperatures and passed to a coker drum for a time sufficient to allow volatiles to evolve and to produce a substantially free-flowing shot coke.

Delayed coking process for producing free-flowing coke using a substantially metals-free additive

A delayed coking process for making substantially free-flowing coke, preferably shot coke. A coker feedstock, such as a vacuum residuum, is heated in a heating zone to coking temperatures then conducted to a coking zone wherein volatiles are collected overhead and coke is formed. A metals-containing additive is added to the feedstock prior to it being heated in the heating zone, prior to its being conducted to the coking zone, or both.

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Vienna, VA, United States of America

Christopher P Eppig