Ford Global Technolgoies, LLC

Christopher Oberski

Michiel Jacques Van Nieuwstadt

Timothy Webb

Giovanni Cavataio

Peter Mitchell Lyon

William Charles Ruona

Norman Hiam Opolsky

Kevin Chen

John Paul Bogema

Kirk Andrew Parrish

Jian Kong

Christine Kay Lambert

Harold Huimin Sun

Bret Alan Zimmerman

Dwayne Pollitt

Yinyan Huang

Daniel Joseph Styles

Brien Lloyd Fulton

Kevin Murphy

Jim Bromham

Ray Host

Patrick Sexton

Gopal Krishna Chamarthi

Christopher Cowland

David Walter Kunitz

Jeffrey B Schneyer

Jeff Malcolm Travis

Michael D Collareno

James Bromham

Steven Michael Beaver

Cornelius Langston Henderson, Iv

George I Tapos

Willilam Ruona

An exhaust system is described including an exhaust manifold having different length runners, with an emission control device housing a plurality of catalyst bricks, at least one of which having a multi-cell density. In this way, uneven exhaust mixing may be addressed without modifying packaging of the exhaust system.

Multi-cell structure for automotive catalyst support

A method generates a useful life indication of a lubricating fluid in an engine. Initially, a quantity of use of an engine and a time of use of the engine are measured. A useful life indication of a lubricating fluid in the engine is generated based upon a first relationship between the quantity of use of an engine and the time of use of the engine when an operating characteristic is at or below a predetermined amount, such as the average speed of a vehicle containing the engine. The useful life indication of the lubricating fluid in the engine is generated based upon a second relationship between the quantity of use of an engine and the time of use of the engine when the operating characteristic is above the predetermined amount.

Method and apparatus for estimating replacement of vehicle engine oil

An exhaust system for an engine is provided herein. The exhaust system includes an emission control device and an exhaust manifold having a plurality of runners merging at a confluence section positioned upstream of the emission control device. The exhaust system further includes a mixer plate positioned in the confluence section, the mixer plate including a central opening and a plurality of louvered vents positioned axially around the central opening, the louvered vents having angled openings facing a common rotational direction.

Exhaust system including an exhaust manifold having an integrated mixer plate

Termination of regeneration of a particulate filter may be based on a variable percent threshold of stored particulate, where the percent threshold of stored particulate depends on a current soot burn rate. In one example approach, a method for controlling regeneration of a diesel particulate filter comprises: terminating regeneration based on a particulate burning rate; wherein the particulate burning rate is based on operating conditions of the diesel particulate filter; the operating conditions including an amount of stored particulate in the diesel particulate filter and a temperature of the diesel particulate filter.

Control of diesel particulate filter regeneration duration

Modification of reductant (e.g., diesel exhaust fluid, DEF) tank location, for example during vehicle up-fitting may result in less than optimal operation of the DEF system due to inaccurate DEF system calibration. In one example approach, the above issue can be at least partially addressed by adjusting control system parameters for system control and diagnostics based on an input indicative of, or any modification to, the DEF tank location. In this way, DEF tank location flexibility is maintained, while also maintaining emission control and diagnostic accuracy.

Vehicle relocatable exhaust system components

A system for treating exhaust gases from an engine is described. The system includes, the exhaust gases routed from the engine to atmosphere through an exhaust passage, the system comprising: an injector directing a spray of reductant into the exhaust gases routed from the engine to atmosphere; an exhaust separation passage that separates an exhaust gas flow received from the engine into a plurality of separate exhaust gas flows; a plurality of oxidation catalysts, each of which receives one of the plurality of separate exhaust gas flows; a flow combining passage that receives the plurality of separate exhaust gas flows and combines them into a re-combined exhaust gas flow; a turbocharger that receives the re-combined exhaust gas flow from the flow combining passage; and a selective catalytic reduction catalyst positioned downstream of the turbocharger.

Diesel turbine SCR catalyst

In one approach a method for operating an engine including a DPF is provided. The method includes adjusting a post fuel injection amount based on a rate of change of engine torque during DPF regeneration. As one example, the adjusting includes reducing the amount when the rate of change is positive, and increasing the amount when the rate of change is negative. Furthermore, the method may also include delivering exhaust gas to a turbocharger turbine, to an oxidation catalyst, and then a DPF, the adjusting of the post fuel injection further based on thermal inertia of the turbocharger.

Controlling regeneration of an emission control device

Methods for monitoring and detecting undesired exotherms which may occur in an exhaust aftertreatment system coupled to a lean burning combustion engine are described. In one particular approach, an undesired exotherm may be indicated based on an expected oxygen depletion along a length of an exhaust aftertreatment system in the direction of exhaust gas flow of exhaust gas. For example, during DPF regeneration, a certain amount of oxygen is expected to be utilized for removing soot. If less oxygen is actually found in the exhaust downstream of the exhaust system, then an undesired exotherm may be present, as unintended reductant may be present in the exhaust and reacting exothermically with oxygen. Various mitigation actions may then be initiated in response to the indication of an undesired exotherm.

Method to detect and mitigate unsolicited exotherms in a diesel aftertreatment system

Systems and methods are described for controlling an engine in a vehicle. One example method includes, after a threshold duration of engine idling, continuing engine idle operation when an exhaust NOx sensor indicates a NOx level below a NOx threshold, and stopping engine idle and shutting down the engine when the exhaust NOx sensor indicates the NOx level is above the NOx threshold. In this way, when the exhaust emissions are below the NOx threshold, it is possible to prolong engine idling operation using the exhaust NOx sensor.

Engine idling duration control

A turbocharged, diesel engine has a small catalyst provided upstream of the turbocharger with EGR collected from the exhaust stream downstream of the catalyst and upstream of the turbocharger. By making the catalyst small, it packages into a pipe coupling the manifold to the turbocharger, readily reaches lightoff, and absorbs little exhaust energy, thereby providing acceptable conversion of hydrocarbons and CO, but still allowing fast turbocharger response. In one embodiment, the engine has two cylinder banks, two exhaust manifolds, and two pre-turbo catalysts installed upstream of the turbine.

EGR extraction immediately downstream pre-turbo catalyst

A method of managing vapors generated from an ammonia-containing reductant delivery system for a vehicle is described. The method may include storing ammonia containing vapors generated in the reductant delivery system during engine-off and then purging said stored ammonia into an exhaust of the engine to react in a catalyst in the exhaust flow during engine operation.

Engine-off ammonia vapor management system and method

Methods and systems are provided for operating a fuel system in an engine, the fuel system including a supply pump for delivering fuel to the fuel system and pressurizing fuel received from a feed pump, a fuel tank, a fuel filter for filtering fuel, a fuel rail, and a fuel injector. One example method comprises, during an engine cold-start, operating the supply pump, and adjusting a supply pump operation mode between at least a pressure-controlled mode and a volume-controlled mode based on a fuel temperature and pressure.

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Plymouth, MI, United States of America

Christopher Oberski