Gm Global Technolgoy Operations, Inc.

Christopher L Whitt

Christopher C Swoish

Thomas LaRose, Jr

Douglas Christopher Sarsen

Rebecca J Darr

Joshua Clifford Bedford

Michelangelo Ardanese

Michael A Smith

Paul Jasinkiewicz

Raffaello Ardanese

Vincent J Tylutki

Justin Adam Shetney

Shouxian Ren

Sarah Funk

Cristian Taibi

Yong Miao

Igor Anilovich

John Coppola

Thomas Larose, Jr

John A Catalogna

David Michael Van Buren

According to one or more embodiments described herein, an exhaust system for treating exhaust gas from an internal combustion engine in a motor vehicle includes a passive NOx absorber (PNA) device, and a model-based controller that controls an amount of NOx stored by the PNA device. Controlling of the amount of NOx stored includes computing a predicted NOx storage level of the PNA device using a prediction model of the PNA device, and in response to the predicted NOx storage level of the PNA device being greater than a predetermined cold-start threshold, raising a temperature of the exhaust gas by changing an operation of the internal combustion engine.

Passive nitric oxide storage catalyst management

A method for determining the hydrocarbon (HC) oxidation performance of an oxidation catalyst device (OC) includes communicating gas to the OC inlet over a time frame, measuring the NOx content of the OC outlet gas using a NOx sensor over the time frame, wherein the temperature of the OC increases over the time frame, and correlating an increased NOx measurement over the time frame to an increased OC HC oxidation performance. The NOx sensor can be operated in a low temperature mode during the time frame. The method can further include determining the temperature of the OC over the time frame and correlating the HC oxidation performance to the OC temperature, and/or correlating a maximum NOx concentration measured during the time frame to the OC temperature measured at the same time. HC slip through the OC can be identified when the measured NOx content of the OC outlet gas decreases.

Methods for determining oxidation performance of oxidation catalyst devices

Technical solutions are described for limiting exposure of components of an emissions control system to rich exhaust conditions. An example an emissions control system includes an oxygen storage component; and a controller that limits exposure of the oxygen storage component to rich exhaust conditions. The limiting includes determining an air-to-fuel equivalence ratio in exhaust gas in response to an engine receiving a request to generate torque, the request including a displacement of a pedal; determining an amount of oxygen in the exhaust gas based on the air-to-fuel equivalence ratio; determining an oxygen level stored by the oxygen storage component; and if the oxygen level is above a predetermined threshold, lowering a torque generation rate of the engine, which specifies amount of torque generated per unit displacement of the pedal.

Limiting exposure of zeolite containing aftertreatment components to rich exhaust conditions

A particulate filter device monitoring system for an engine includes a regeneration mode trigger module configured to set a regeneration request based on soot accumulation in the particulate filter device, a regeneration control module configured to control regeneration of the particulate filter device, and a soot out model module including a soot out model configured to calculate changes in soot out rate during prolonged engine idling periods.

Particulate filter device monitoring system for an engine

Methods for monitoring the performance of an oxidizing catalyst device are provided. Methods can include treating an exhaust gas stream with the oxidizing catalyst device, determining a reference liberated oxygen (LO) species measurement of the exhaust gas stream, measuring a downstream LO species measurement of the exhaust gas stream using a NOsensor in a catalyst inactive mode, and determining a LO species differential. The downstream NOsensor can comprise an amperometric sensor and include a NOselective reduction catalyst. Methods for using an amperometric NOsensor utilizing an NOselective reduction catalyst are also provided, and include operating the NOx sensor in a catalyst active mode to generate a first LO species measurement, operating the NOsensor in a catalyst inactive mode to generate a second LO species measurement, and comparing the first LO species measurement to the second LO species measurement to determine a LO species differential.

Methods of using gas sensors

An exhaust treatment system includes an SCRF device, a reductant delivery system, and an SCR storage module. The SCRF device includes a filter portion having a washcoat formed thereon that defines a washcoat thickness (WCT). The reductant delivery system is configured to inject a reductant that reacts with the washcoat based on a reductant storage model. The SCR storage module is in electrical communication with the reductant delivery system to provide the reductant storage model the amount of reductant to be injected based on the reductant storage model. The exhaust treatment system further includes a WCT compensation module configured to electrically communicate a WCT compensation value to the SCR storage module. The SCR storage module modifies the reductant storage model according to the WCT compensation value such that the amount of ammonia that slips from the SCRF device is reduced thereby increasing a storage efficiency of the SCRF device.

SCR filter washcoat thickness efficiency compensation system

A method is disclosed for controlling a diesel engine equipped with a diesel particulate filter (DPF). The method includes detecting steady state operation of the engine generating a first flow rate of particulate matter (PM) directed into the DPF. The method also includes, during the steady state operation, triggering exhaust gas recirculation to the engine and thereby directing a second PM flow rate that is greater than the first flow rate into the DPF. The method additionally includes detecting a PM flow rate exiting the DPF in response to the second PM flow rate directed into the DPF. The method also includes comparing the detected PM flow rate exiting the DPF with a PM flow rate threshold. Furthermore, the method includes regulating injection of fuel to regenerate the DPF, if the detected PM flow rate exiting the DPF is greater than the PM flow rate threshold.

Engine control for diesel particulate filter efficiency assessment

An internal combustion engine control system including an internal combustion engine including at least one cylinder configured to perform combustion of an air/fuel mixture therein during a drive cycle. An electronic engine control module is configured to selectively execute at least one soot-based diagnostic operation that diagnoses the internal combustion engine based on exhausted soot. An electronic diagnostic evaluation module is in electrical communication with the engine control module and is configured to disable the at least one soot-based diagnostic operation based on at least one transient drive event of the internal combustion engine during the drive cycle.

Engine output soot diagnostic control system based on transient drive cycle detection

An exhaust treatment system configured to treat exhaust gas generated by an internal combustion engine includes a reductant delivery system that injects a reductant solution into an exhaust gas. A selective catalyst reduction (SCR) device reacts with the reductant solution to reduce NOx from the exhaust gas. A control module is in electrical communication with the SCR device and the reductant delivery system. The control module determines at least one of an injection status of the reduction delivery system and a performance of the SCR device. The control module further determines at least one debounce time for delaying diagnosis of a NOx sensor based on at least one of the injection status and the performance of the SCR device.

Exhaust treatment system that generates debounce duration for NOx sensor offset

An internal combustion engine is fluidly coupled to an exhaust aftertreatment system including a particulate filter. A method for operating the internal combustion engine includes determining an expected boost pressure of an intake air compressor system in response to an output torque request, determining a deviation between an actual boost pressure and the expected boost pressure, determining a engine-out soot generation rate correction based upon the deviation between the actual boost pressure and the expected boost pressure, adjusting a steady-state engine-out soot generation rate using the engine-out soot generation rate correction, time-integrating the adjusted steady-state engine-out soot generation rate, and commanding regeneration of the particulate filter when the time-integrated adjusted engine-out soot generation rate exceeds a predetermined threshold.

Method and apparatus to control regeneration of a particulate filter

A particulate filter device monitoring system for an internal combustion engine includes a particulate accumulation register configured to store an amount of particulate in a particulate filter. The particulate accumulation register includes a particulate accumulation trigger zone having a power limiting mode trigger. A power limiting mode trigger module is configured to limit output power of the internal combustion engine when the amount of particulate accumulation reaches the power limiting mode trigger. A particulate accumulation model module includes a particulate accumulation model configured to calculate changes in particulate accumulation in the particulate accumulation register at a first sampling rate when particulate accumulation is outside the particulate accumulation trigger zone, and at a second sampling rate when particulate accumulation is within the particulate accumulation trigger zone.

Particulate filter device monitoring system for an internal combustion engine

A method for determining an over-temperature condition in an exhaust gas treatment system is provided. The method compares a current soot load in a particulate filter with a threshold soot load. The method compares each of a plurality of temperatures sensed by a plurality of temperature sensors with a threshold temperature. Based on determining that the current soot load in a particulate filter of the exhaust gas treatment system exceeds a threshold soot load and that one of the plurality of temperatures exceeds the threshold temperature, the method determines that the exhaust gas treatment system is in an over-temperature condition. Based on determining that the current soot load in the particular filter does not exceed the threshold soot load and that two or more of the plurality of temperatures exceed the threshold temperature, the method determines that the exhaust gas treatment system is in an over-temperature condition.

Detecting over-temperature in exhaust system

A method of monitoring a particulate filter of an exhaust aftertreatment device includes sensing a first pressure drop across the particulate filter at a first instant in time, and sensing a second pressure drop across the particulate filter at a second instant in time. A controller may then calculate a rate-of-change of the pressure drop between the first instant in time and the second instant in time while sensing a flow rate of an exhaust gas flowing through the exhaust aftertreatment device. Using the sensed exhaust flow rate, the controller may determine a rate-of-change threshold, and subsequently compare the calculated rate-of-change to the rate-of-change threshold. The method further includes updating a soot model using the sensed second pressure drop if the calculated rate-of-change is less than the rate-of-change threshold.

System and method for monitoring a particulate filter in a vehicle exhaust aftertreatment device

A vehicle and a method of updating efficiency of a selective catalytic reduction filter (SCRF) of an exhaust treatment system of the vehicle are disclosed. The method includes obtaining an initial calculated efficiency of the SCRF, via a controller, regarding one of a NOx conversion, a reductant absorption, a reductant desorption and a reductant oxidation. The method also includes determining a soot mass estimate in the SCRF representative of an amount of soot collected inside the SCRF and determining a soot correction factor from the soot mass estimate. The method further includes calculating, via the controller, an updated efficiency value of the SCRF by multiplying the soot correction factor and the initial calculated efficiency to update efficiency of the SCRF.

Vehicle and a method of updating efficiency of a selective catalytic reduction filter of an exhaust treatment system of the vehicle

A urea injection controller for a motorized system includes a passive regeneration model configured and disposed to calculate an amount of NOx conversion resulting from an interaction between exhaust gases and soot entrained in a selective catalyst reduction filter (SCRF) device, a replenishment mode trigger module configured to set an ammonia replenishment request based on the passive regeneration model, and a replenishment control module configured to selectively activate a urea injector to discharge a particular amount of urea based on the regeneration model.

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Howell, MI, United States of America

Christopher L Whitt