International Business Machines Corporation

Christopher Joseph Waskiewicz

Hemanth Jagannathan

Christopher J Penny

Marc Adam Bergendahl

James J Demarest

Ruilong Xie

Alexander Reznicek

Yann Mignot

Choonghyun Lee

Su Chen Fan

Eric R Miller

Indira P Seshadri

Stuart A Sieg

Jonathan R Fry

Jean E Wynne

Kangguo Cheng

Chih-Chao Yang

Brent A Anderson

Chanro Park

Julien Frougier

Son Van Nguyen

Andrew Mark Greene

Roger Allan Quon

Jay William Strane

Tuan Anh Vo

John W Golz

Teresa Jacqueline Wu

Andrew Gaul

Junli Wang

Chen Zhang

Michael Rizzolo

Muthumanickam Sankarapandian

Shahab Siddiqui

Hari Prasad Amanapu

Donna Rizzone Cote

Lawrence Alfred Clevenger

Daniel C Edelstein

Charles W Koburger, Iii

Heng Wu

Qinghuang Lin

Hsueh-Chung Chen

Hiroaki Niimi

Babar Ali Khan

Bomy A Chen

Yunpeng Yin

Ashim Dutta

Vincent James McGahay

Michael Jay Shapiro

Michael P Belyansky

Paul Christian Parries

James Gardner Ryan

Huai Huang

Miaomiao Wang

Jeffrey C Shearer

Joyce C Liu

Ardasheir Rahman

Puneet Harischandra Suvarna

Alan C Thomas

Jin J Wu

ChoongHyun Lee

Eric Miller

Robert A Coles

Daniel J Vincent

Donna Diane Miura

Jennifer Fullam

William Joseph Cote

Bryan G Morris

A semiconductor device comprises a substrate including at least one vertical fin extending from the substrate, a bottom source/drain region beneath the at least one vertical fin, a top source/drain region disposed above the at least one vertical fin, a metal gate structure, a contact coupled to the top source/drain region and first and second contact spacers disposed on each side of the contact.

Vertical field effect transistor with minimal contact to gate erosion

VFET devices having a robust gate extension structure using late gate extension patterning and self-aligned gate and source/drain region contacts are provided. In one aspect, a VFET device includes: at least one bottom source/drain region present on a substrate; at least one fin disposed on the at least one bottom source/drain region, wherein the at least one fin serves as a vertical fin channel of the VFET device; a gate stack alongside the at least one fin; a gate extension metal adjacent to the gate stack at a base of the at least one fin; a barrier layer that separates the gate extension metal from the gate stack; and at least one top source/drain region at a top of the at least one fin. A VFET device that includes multiple VFETs present on a substrate, and a method of forming a VFET device are also provided.

Late gate extension

A stacked device is provided. The stacked device includes a plurality of dielectric support bridges on a substrate, and a first two-dimensional (2D) channel layer on each of the plurality of dielectric support bridges. The stacked device further includes a gate dielectric sheet on the first two-dimensional (2D) channel layer, and a second two-dimensional (2D) channel layer on the first two-dimensional (2D) channel layer. The stacked device further includes a second gate dielectric layer on the gate dielectric sheets.

Stacked planar field effect transistors with 2D material channels

Embodiments disclosed herein describe methods of forming semiconductor devices. The methods may include etching vias and trenches in a middle-of-line (MOL) layer that has a low-k dielectric layer, a sacrificial nitride layer, and a hard mask layer. The methods may also include depositing a thin nitride layer within the via trench, depositing a carbon layer on the thin nitride layer within the vias and trenches, etching back the thin nitride layer to expose a portion of the hard mask layer, removing the hard mask layer and the carbon layer, and removing the thin nitride layer and the sacrificial nitride layer.

Hard mask removal without damaging top epitaxial layer

Semiconductor structures are disclosed which comprise semiconductor devices having thin multi-layer channel stacks. In one example, a semiconductor structure comprises a gate structure comprising a multi-layer channel stack. The multi-layer channel stack comprises a first dielectric layer, a second dielectric layer, and a channel layer disposed between the first and second dielectric layers. The semiconductor structure further comprises a first source/drain region disposed on a first side of the gate structure and in electrical contact with a first end portion of the multi-layer channel stack and a second source/drain region disposed on a second side of the gate structure and in electrical contact with a second end portion of the multi-layer channel stack.

Semiconductor structure having two-dimensional channel

A semiconductor structure including a bottom source drain region arranged on a substrate; a semiconductor channel region extending vertically upwards from a top surface of the bottom source drain region; a metal gate disposed around the semiconductor channel region; a top source drain region above the semiconductor channel region; and a top contact partially embedded into the top source drain region.

Self aligned top contact for vertical transistor

Interconnect structures including super vias are formed during back-end-of-line processing using sacrificial placeholders to protect the bottom portions of the super vias while upper portions of the super vias are formed. The sacrificial placeholders are removed and replaced by metal conductors that fill the bottom and upper portions of the super vias.

Via interconnects including super vias

A semiconductor includes a semiconductor substrate having a bottom source/drain region and a vertical semiconductor fin having a bottom end that contacts the semiconductor substrate. The semiconductor device further includes a top source/drain region on a top end of the vertical semiconductor. The top source/drain region is separated from the semiconductor substrate by the vertical semiconductor fin. The semiconductor device further includes an electrically conductive cap on an outer surface of the top source/drain region.

Low-resistance top contact on VTFET

A semiconductor device containing a self-aligned contact rail is provided. The self-aligned contact rail can have a reduced critical dimension, CD. The self-aligned contact rail can be obtained utilizing a sacrificial semiconductor fin as a placeholder structure for the contact rail. The used of the sacrificial semiconductor fin enables reduced, and more controllable, CDs.

Sacrificial fin for self-aligned contact rail formation

Embodiments of the invention provide a method that includes forming an IC layer having an inactive region and an active region. The active region includes a device-under-fabrication (DUF). The inactive region includes a geometric feature having a geometric shape. A film is deposited over the active DUF and the geometric feature such that a first portion of the film will be part of the active DUF, and such that a second portion of the film is over the geometric feature. A geometric shape of the film over the geometric feature matches the geometric shape of the geometric feature. Determining a thickness of the film is based at least in part a difference between a footprint of the geometric shape of the film and a footprint of the geometric shape of the geometric feature.

Conformal film thickness determination using angled geometric features and vertices tracking

Embodiments of the invention are directed to a semiconductor device that includes a channel fin; a trench adjacent to an upper region of the channel fin; and an oxygen-blocking layer within the trench. The oxygen-blocking layer includes an oxygen gettering material configured to remove oxygen from an environment to which the oxygen-blocking layer is exposed.

Vertical transistor having an oxygen-blocking layer

A vertical field effect transistor structure and method for fabricating the same. The structure includes a source/drain layer in contact with at least one semiconductor fin. An edge portion of the source/drain layer includes a notched region filled with a dielectric material. A spacer layer includes a first portion in contact with the source/drain layer and a second portion in contact with the dielectric material. A gate structure contacts the spacer layer and the dielectric material. The method includes forming a source/drain layer in contact with at least one semiconductor fin. A spacer layer is formed in contact with the source/drain layer. A portion of the spacer layer is removed to expose an end portion of the source/drain layer. The exposed end portion of the source/drain layer is recessed to form a notched region within the source/drain layer. A dielectric layer is formed within the notched region.

Local isolation of source/drain for reducing parasitic capacitance in vertical field effect transistors

Embodiments of the present invention are directed to fabrication methods and resulting structures that provide metal gate N/P boundary control in an integrated circuit (IC) using an active gate cut and recess processing scheme. In a non-limiting embodiment of the invention, a gate cut is formed in an N/P boundary between an n-type field effect transistor (FET) and a p-type FET. A first portion of a first work function metal is removed over a channel region of the n-type FET. The gate cut prevents etching a second portion of the first work function metal. The first portion of the first work function metal is replaced with a second work function metal. The gate cut is recessed, and a conductive region is formed on the recessed surface of the gate cut. The conductive region provides electrical continuity across the N/P boundary.

Metal gate N/P boundary control by active gate cut and recess

A semiconductor device includes first and second vertical transport field-effect transistor (VTFET) devices. Each of the first and second VTFET devices includes a bottom epitaxial layer, a plurality of channel fins formed on the bottom epitaxial layer, a first interlayer dielectric (ILD) layer formed between the channel fins, a high-&#x3ba; metal gate formed between the channel fins and the first ILD layer, a top epitaxial layer formed discretely on each of the channel fins, and a trench epitaxial layer formed continuously across the top epitaxial layer, a portion of the first ILD layer also being formed between the first and second VTFET device. The semiconductor device also includes a second ILD layer formed on the portion of the first ILD layer that is between the first and second VTFET devices, the second ILD layer separating the top epitaxial layers of the first and second VTFET devices.

Top epitaxial layer and contact for VTFET

A method is presented for forming a self-aligned middle-of-the-line (MOL) contact. The method includes forming a fin structure over a substrate, depositing and etching a first set of dielectric layers over the fin structure, etching the fin structure to form a sacrificial fin and a plurality of active fins, depositing a work function metal layer over the plurality of active fins, depositing an inter-layer dielectric (ILD) and a second set of dielectric layers. The method further includes etching the second set of dielectric layers and the ILD to form a first, via portion and to expose a top surface of the sacrificial fin, removing the sacrificial fin to form a second via portion, and filling the first and second via portions with a conductive material to form the MOL contact in the first via portion and a contact landing in the second via portion.

Sacrificial fin for contact self-alignment

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Rexford, NY, United States of America

Christopher Joseph Waskiewicz