Howmedica Osteonics Corporation

University of Liverpool

Renishaw Plc

Mtt Technologies Limited

Zagonda Limited

Additive Monitoring Systems, LLC

Clarke, Michael

Clarke, Ryan

Christopher John Sutcliffe

Eric Jones

Robin Stamp

William O'Neill

Lewis Mullen

Dan Jones

Matthew P Poggie

Nicholas Nai Guang Dong

Robert W Klein

Joe Robinson

David R McMurtry

Ben Ian Ferrar

Joseph Robinson

David Edward Beeby

Simon Peter Scott

Paul Chalker

Hay Wong

Paul Campton

Stephan Kloss

Ian Robert Thomas Ashton

David John Whitton

Robin Geoffrey Weston

Aiguo Wang

Daniel E Lawrynowicz

Ceri Brown

Ramkumar Revanur

Stephen Taylor

Niall O'Dowd

Andrew Southern

Jack Dunkley

Ian Thomas Brooks

Michael Clarke

Rebecca Helen Garrard

Jason Joannou

Paul Raymond Chalker

Benjamin John Greenfield

Jonathan Munday

William O`neill

Aspects of the present disclosure relate generally to preparing models of three-dimensional structures. In particular, a model of a three-dimensional structure constructed of porous geometries is prepared. A component file including a porous CAD volume having a boundary is prepared. A space including the porous CAD volume is populated with unit cells. The unit cells are populated with porous geometries having a plurality of struts having nodes on each end. The space is populated with at least one elongated fixation element extending beyond the boundary to produce an interlocking feature enabling assembly or engagement with a mating structure.

Surface modified unit cell lattice structures for optimized secure freeform fabrication

This invention concerns a laser solidification apparatus for building objects by layerwise solidification of powder material. The apparatus including a build chamber containing a build platform, a device for depositing layers of powder material on to the build platform, an optical unit for directing a laser beam to selectively solidify areas of each powder layer and a spectrometer for detecting characteristic radiation emitted by plasma formed during solidification of the powder by the laser beam. The invention also relates to a spectrometer for detecting characteristic radiation generated by interaction of the metal with the or a further laser beam. The spectra recorded using the spectrometer may be used for feedback control during the solidification process.

Additive manufacturing apparatus and method

A method of forming an implant having a porous tissue ingrowth structure and a bearing support structure. The method includes depositing a first layer of a metal powder onto a substrate, scanning a laser beam over the powder so as to sinter the metal powder at predetermined locations, depositing at least one layer of the metal powder onto the first layer and repeating the scanning of the laser beam.

Laser-produced porous surface

Provided herein are systems, methods, and apparatuses for Structured Light Part Quality Monitoring for Additive Manufacturing.

Structured light part quality monitoring for additive manufacturing and methods of use

A powder bed fusion apparatus for building an object in a layer-by-layer manner includes a build platform movable within a build sleeve to define a build volume, a layer formation device for forming layers of powder across the build volume in a working plane and an irradiation device for irradiating powder in the working plane to selectively fuse the powder. The powder bed fusion apparatus further includes a mechanical manipulator arranged to engage with the object and/or a build substrate, to which the object is attached, to tilt the object in a raised position above the working plane such that powder is freed from the object and deposited at a location above the working plane and/or into the build volume.

Powder bed fusion apparatus and methods

The present invention disclosed a method of producing a three-dimensional porous tissue in-growth structure. The method includes the steps of depositing a first layer of metal powder and scanning the first layer of metal powder with a laser beam to form a portion of a plurality of predetermined unit cells. Depositing at least one additional layer of metal powder onto a previous layer and repeating the step of scanning a laser beam for at least one of the additional layers in order to continuing forming the predetermined unit cells. The method further includes continuing the depositing and scanning steps to form a medical implant.

Laser-produced porous structure

A High Energy Beam Processing (HEBP) system provides feedback signal monitoring and feedback control for the improvement of process repeatability and three-dimensional (3D) printed part quality. Signals reflecting process parameters and the quality of the fabricated parts are analyzed by monitoring feedback signals from artifact sources with a process controller which adjusts process parameters. In this manner, fabricated parts are produced more accurately and consistently from powder feedstock by compensating for process variation in response to feedback signals.

Device for in-situ fabrication process monitoring and feedback control of an electron beam additive manufacturing process

A High Energy Beam Processing (HEBP) system provides feedback signal monitoring and feedback control for the improvement of process repeatability and three-dimensional (3D) printed part quality. Electrons deflected from a substrate in the processing area impinge on a surface of a sensor. The electrons result from the deflection of an electron beam from the substrate. Either one or both of an initial profile of an electron beam and an initial location of the electron beam relative to the substrate are determined based on a feedback electron signal corresponding to the impingement of the electrons on the surface of the sensor. With an appropriate profile and location of the electron beam, the build structure is fabricated on the substrate.

System and process for in-process electron beam profile and location analyses

This invention concerns a flow device for an additive manufacturing apparatus, in which material is consolidated in a layer-by-layer manner to build a part. The flow device comprises a first member having at least one inlet aperture therein and a second member having three or more downstream apertures therein. The first and second members are connected such that the downstream apertures of the second member are in fluid communication with the inlet aperture of the first member with a shortest fluid path from the inlet aperture to each downstream aperture being substantially the same.

Additive manufacturing apparatus and a flow device for use with such apparatus

Growing community of inventors

Liverpool, United Kingdom

Christopher John Sutcliffe