Huntsman International LLC

Christopher J. Moriarty

Christopher J Moriarty

George A Smith

Anthony A Parker

Herbert R Gillis

Sachchida Nand Singh

Robert A Grigsby, Jr

Daniel Paul Heberer

Robert Allison Grigsby

Steven B Burns

Paul Coleman

Tina M Kolaczyk

Paul William Mackey

Gordon D Oppenheimer

Paul D Coleman

A lignocellulosic mixture comprising: (a) a binder composition comprising: (i) an isocyanate compound; (ii) a sulfonic acid compound; and optionally, (iii) a catalyst compound, (iv) an acidifying compound different from Component (ii), and (v) other additive compounds; and (b) one or more lignocellulosic particles wherein at least a portion of the lignocellulosic particles is partially coated with the binder composition wherein the ADHESIVE MEMORY LOSS of the binder composition is less than or equal to 50 and the METAL LOSS on a surface of a metallic article that comes into contact with the binder composition is greater than or equal to −0.00009.

Pressing mold friendly binder for lignocellulosic composites

The present invention is directed to a method for adjusting the tack value of a binder material formed from a composition comprising an emulsion wherein the emulsion comprises water and an emulsifiable pre-polymer and wherein the emulsifiable pre-polymer is the reaction product of (i) an isocyanate compound, (ii) a polyol compound, and (iii) a monol compound, the method comprising adjusting the reactive group ratio of component (i) to (ii) to achieve a tack value ranging from 1 to 4 as measured by the TACK TEST METHOD.

Method of adjusting the tack value of a binder composition

The present invention is directed to a method for adjusting the tack value of a binder material formed from a composition comprising an emulsion that comprises an emulsifiable prepolymer that is the reaction product of (i) an isocyanate compound, (ii) a polyol compound, and (iii) a monol compound, and wherein the method comprises: (a) determining a desired tack profile for the emulsion, wherein the tack profile comprises a tack value ranging from 1 to 4 as measured by the TACK TEST METHOD for a particular time value, and adjusting the reactive group ratio of component (i) to (ii) to achieve the desired tack value profile; (b) introducing water to components (i), (ii), and (iii) to form the emulsion composition; and (c) applying the emulsion composition to a lignocellulosic substrate thereby forming a mixture having a moisture water content ranging from 7% to 25% based on the total weight of the mixture.

Method of applying a binder composition to a lignocellulosic substrate

Adhesives, reaction systems, and processes for the production of lignocellulosic composites. The reaction system comprises a multi-component adhesive and a lignocellulosic substrate. The lignocellulosic substrate comprises a plurality of lignocellulosic adherends and is preferably a mass of wood particles. The multi-component adhesive comprises a multi-functional isocyanate, a hydrophilic polyahl, and an organotransition metal catalyst. The multi-component adhesive is characterized by being formulated into at least two mutually reactive chemical component streams. The process comprises the separate application of the mutually reactive chemical component streams of the multi-component adhesive to the lignocellulosic substrate, followed by forming and pressing the adhesive treated substrate under conditions appropriate for curing the adhesive and forming a lignocellulosic composite article. The adhesives, reaction systems, and processes are particularly well suited for the production of oriented strand board (OSB).

Adhesives, reaction systems, and processes for production of lignocellulosic composites

Lignocellulosic composites are made by pressing a mixture of a particulate lignocellulosic material with polymeric MDI, in the presence of a fatty amine ethoxylate anti-masking agent.

Release compositions for lignocellulosic composites

A blended material comprising (i) a binder composition comprising an isocyanate compound, a metallic catalyst, and an acid compound wherein the acid compound is present in the binder composition at an amount such that the acidity of the isocyanate compound ranges from 800 ppm to 10000 ppm, calculated as HCl; and (ii) a lignocellulosic material is disclosed. A lignocellulosic composite and a method of making such are also disclosed.

Binder composition for use in cellulosic composites and methods related thereto

Novel release agents comprising a carboxylic acid comprising at least six carbon atoms and at least one free carboxylic acid group and a polysiloxane comprising at least one organically bound active hydrogen group, which release agents are particularly suited for use in forming lignocellulosic composites prepared using an isocyanate adhesive. Processes for the use of such release agents in the synthesis of lignocellulosic composites prepared using isocyanate adhesives.

Release agent for lignocellulosic composites

The invention relates to modified isocyanates for use in producing fiberboards. Particularly, the invention relates to the use of polymeric MDI having a relatively low diisocyanate content for producing fiberboards. The invention also relates to fiberboards produced utilizing such modified polymeric MDI.

Growing community of inventors

The Woodlands, TX, United States of America

Christopher J Moriarty