Gm Global Technolgoy Operations, Inc.

Christopher J Mielke

Miroslaw Zaloga

George E Doerr

Marco E Rodriguez

Scott R Kloess

Mauro Pacheco Escobedo

Bo Yu

John T Zuzelski

Eric B Hoyer

Michael C Gaunt

William R Venner

Peter J Judis

Nicholas V Katcherian

Monica M Ligerakis

Brian C Coleman

Christopher N Bither

A fastener for attaching a first part and a second part includes a body comprising a first body portion, a second body portion, a flange arranged between the first body portion and the second body portion and extending radially outwardly from the body. A bore extends in an axial direction through the body and including an inner surface with threads. A plurality of splines extend radially outwardly from the second body portion and is configured to prevent rotation when the second body portion is inserted into an opening in the first part. An opening to the bore at the second body portion defines a concentric edge and an inclined plane extending from the concentric edge.

Fastening device with embedment

Methods and apparatus are provided for damage risk indication of a steering system of a vehicle. The apparatus includes a sensor system and a processing device. The sensor system is configured to detect a velocity of a servo unit of a steering system of the vehicle. The processing device is configured to determine an acceleration value of the servo unit and to compare the acceleration value, velocity values and thresholds of the servo unit with an acceleration value threshold, and to generate a warning signal if the acceleration value of the servo unit exceeds the acceleration value threshold. Thus, a damage risk is determined and the vehicle can be subjected to further damage investigation.

Overload and overspeed detection of electric power steering systems

A joint assembly having a shaft with a retention notch, a joint coupling, a spring clip and a full insertion clip. The joint coupling including a body having a bore, with the bore receiving the shaft, and the body including a secondary fastener hole extending normal to the bore. The spring clip including a fixed end secured to the main body, a flexible middle portion, and a finger at an opposed end, the finger engaging the shaft as the shaft slides into the bore and extending into the retention notch when the shaft is in a fully inserted position. The full insertion clip having a first end secure to the main body, a flexible portion and an opposed second end having a fastener alignment hole, the fastener alignment hole aligning with the secondary fastener hole when not flexed and misaligning with the secondary fastener hole when flexed.

Fully engaged joint assembly

A steering system for a vehicle includes a sector shaft defining a bore therein and rotatable about a central longitudinal axis. The steering system also includes a lash adjuster translatable within the bore along the central longitudinal axis. In addition, the steering system includes an end cap cover abutting the lash adjuster and spaced apart from the sector shaft to define a first cavity between the end cap cover and the sector shaft, and a housing abutting the end cap cover and spaced apart from the sector shaft to define a second cavity between the housing and the sector shaft. The steering system also includes a seal surrounding and abutting the sector shaft, wherein the seal separates the first cavity from the second cavity.

Vehicle steering systems

A yoke for receiving a shaft includes a collar. The collar defines a shaft slot, into which the shaft may be inserted. A first pinch tab extends from the collar and has a first folded end, which is folded toward the shaft slot. A second pinch tab extends from the collar and has a second folded end, which is folded away from the shaft slot.

Universal joint

A steering system includes a wheel rotatable between on-center and off-center positions, and a shaft having teeth. The shaft defines a cavity and is rotatable about an axis that is perpendicular to the teeth. The system includes a nut having cogs defining grooves therebetween, wherein each tooth is matable with a groove. The system includes a lash adjuster translatable within the cavity, and a retainer contacting the adjuster and shaft, and configured for positioning the shaft along the axis as the wheel rotates. A center one of the gear teeth meshes with one of the grooves to define a first gap having a first thickness therebetween when the wheel is in the on-center position. An outer one of the gear teeth meshes with an outer groove to define a second gap having a second thickness that is greater than the first thickness when the wheel is in the off-center position.

Steering systems

A power steering system for transferring torque to a sector gear includes a first ball screw and a first ball nut circumscribing the first ball screw. The first ball nut is in torque-transfer communication with the first ball screw through a plurality of ball bearings and is meshed or engaged with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the first ball nut.

Recirculating ball power steering system

A steering wheel alignment system for a vehicle having a steering wheel and steering unit that includes a first shaft operatively connected to the steering unit, a second shaft operatively connected to the steering wheel, and a coupling disposed between the first and second shafts to couple the shafts so that rotation of the steering wheel operates the steering unit to steer the vehicle. The coupling includes: a bolt, one of the shafts is hollow to telescope over the other shaft, and each shaft has a radial extending hole therethrough for receiving the bolt to attach the first and second shafts together. The radial extending hole through one of the shafts is elongated in the radial direction so that when the bolt extends through the holes of the first and second shafts the elongation of the hole defines a range of radial adjusting movement of the shafts relative one another until tightening of the bolt clamps the first and second shafts together against further relative rotation.

Steering wheel alignment system

An internal tube is inserted into an external tube to align first bolt holes provided through opposed walls of the external tube with second bolt holes provided through opposed walls of the internal tube. A bolt is inserted through the first bolt holes and through the second bolt holes to connect the tubes together when the bolt holes are aligned. An error-proofing clip is mounted in the internal tube and has a tongue extending from the end thereof to reach into the external tube and block the insertion of the bolt through the first bolt holes of the external tube until the insertion of the internal tube has proceeded fully to bring the first bolt holes of the external tube and the second bolt holes of the internal tube into alignment with one another, thereby preventing a premature installation of the bolt through only the first bolt holes.

Error-proof tube connection

A power steering system includes an input shaft operatively connected to an input member, and a sector gear operatively connected to a pitman arm. A first ball screw is formed on the input shaft. A first ball nut circumscribes the first ball screw and is in torque-transfer communication therewith through a plurality of ball bearings. A first rack is rigidly attached to the first ball nut, and is meshed with the sector gear for torque transfer therewith. A second ball screw is not substantially coaxial with the first ball screw. A second ball nut circumscribes the second ball screw and is in torque-transfer communication with the second ball screw through the ball bearings. A second rack is meshed with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the second ball screw.

An idler arm assembly employed in a steering assembly of a vehicle having a body. The idler arm assembly comprises: an idler housing mounted to the body and including a bore; a pivot shaft mounted in the bore and being rotatable and telescopically slidable in the bore, with the pivot shaft having a cavity at a first end; an idler arm having a first end supported by the second end of the pivot shaft and a second end that supports the steering assembly; a ball stud having a ball end secured in the cavity and supporting the pivot shaft in the telescopically slidable direction, and a shank having threads; and a threaded cap secured to the idler housing and engaged with the threads on the shank, whereby rotation of the threads relative to the threaded cap will telescopically slide the pivot shaft relative to the idler housing.

Idler arm assembly adjustment

A bi-directional over-speed energizing brake system which implements automatically in the event an electric power steering system is in an over-speed condition. For rotational speeds of a rotating component exceeding a predetermined rotational speed threshold, centrifugal force acting on brake arms of a braking assembly overcome biasing by springs such that the brake arms will frictionally engage a non-rotating brake ring to thereby slow the rotational speed of the rotating component.

Electric power steering system over-speed energizing brake system

A steering mechanism includes a relay rod and an idler arm operatively attached to a first end thereof. A pitman arm includes a stud and is operatively attached to a second end of the relay rod. A bushing is configured to allow displacement of the pitman arm relative to the relay rod. The bushing includes an outer can, an inner metal member, and a bushing disposed therebetween. The inner metal member has a tapered receptacle configured to mate with a tapered portion of the stud. The resilient member may include voids, which may be oriented generally perpendicular to a turning direction and may be tapered from the base to the opening. The inner metal member may have a generally-cylindrical portion and substantially-opposing outer flats interrupting the same. The outer flats are spaced by a distance smaller than the cylinder diameter and may be substantially parallel to the turning direction.

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Shelby Township, MI, United States of America

Christopher J Mielke