Pacesetter, Inc.

Christopher Hallmark

Jeffrey Armstrong

Del Charles Brooks, Iii

John Duggan

Joseph Beauvais

Russell Bruch

Kurt J Erickson

Shichan Chiang

Nicholas R Hamor

Michael Erickson

Philip Edward Poole

Nathan Messerich

Diana McMillan

Del Charles Iii Brooks

Fabricating the electrode blank includes baking a blank precursor. The blank precursor contains the components of an electrode active medium including an active material. Fabricating the electrode blank also includes performing one or more post-bake calender operations on the blank precursor after baking the blank precursor. Each post-bake calender operation includes calendering the blank precursor.

Electrode blanks for use in electrochemical devices

A method of forming a brazed joint is described. The method includes pressing a non-molybdenum component, such as a cross pin of a battery case assembly, against a molybdenum component, such as a terminal pin of the battery case assembly, and applying one or more electrical pulses to form an interface liquid layer between the components that cools to form the brazed joint. At least one of the electrical pulses has a constant voltage over a pulse time. A contact resistance between the components can decrease during the pulse time, and thus, the constant voltage can cause an uncontrolled electrical current of the electrical pulse to increase. The increasing electrical current heats the components sufficiently to form the interface liquid layer having a predetermined thickness that provides a required bend strength. Removal of surface oxides provide consistent mechanical strength for this joint. Other embodiments are also described and claimed.

Method of forming a brazed joint having molybdenum material

A battery includes a case having a feedthrough port, a feedthrough assembly disposed in the feedthrough port, and a cell stack disposed within the case. The feedthrough port includes an inner conductor and an insulator core separating the inner conductor from the case. The cell stack includes an anode, a cathode, and a separator insulating the anode from the cathode, wherein the anode and cathode are offset from one another. An insulating boot surrounding the cell stack insulates the cell stack from the case. The insulating boot has an opening configured to receive therein the feedthrough assembly, which may include overmolded insulation. The interior surfaces and interior walls of the battery case may be thermal spray-coated with a dielectric material to prevent lithium dendrite formation between cathode and anode surfaces.

Battery with enhanced resistance to dendrite formation

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Pickens, SC, United States of America

Christopher Hallmark