Varian Medical Systems, Inc.

Varian Medical Systems Technologies, Inc.

Varian Associates, Inc.

Christopher F Artig

Deborah L Salmon

Gary Fredric Virshup

John E Richardson

David Craig Smith

Scott Coles

Jeff Takenaka

Craig Smith

Mike Vanvoorhis

Karen Quinn

Mark Lange

Robert Steven Miller

Robert C Treseder

Paul D Moore

David Pistorius

Jim Burke

Brian Carsten

An electron emitter assembly, and methods of assembly, is disclosed. The emitter assembly includes an electron emitter that is secured to a support device in a manner such that the emitter is substantially thermally isolated from the support device.

Electron emitter apparatus and method of assembly

A mounting assembly for supporting an evacuated enclosure within an outer housing of an x-ray tube is disclosed. The mounting assembly comprises a clamp portion having a C-shaped configuration, and a bracket portion having a circular recess that receives at least a portion of the clamp portion therein. The clamp portion includes an aperture that frictionally attaches to a window assembly of the evacuated enclosure. The clamp portion is in turn mechanically attached to the bracket portion such that an aperture in the bracket portion is aligned both with the clamp portion aperture and a window disposed in the window assembly. The bracket portion further includes a concave surface that is shaped to mechanically mate with an exterior portion of the outer housing, thereby securably supporting the evacuated enclosure within the outer housing. The mounting assembly further includes structures for securing the x-ray tube within an x-ray generating device.

Mounting system for an X-ray tube

An encapsulated stator assembly for use in stator-driven devices is disclosed. The encapsulated stator assembly includes a stator and a covering portion that envelops the stator. The purpose of the covering portion is multi-fold: first, the covering portion serves as a means for mounting and securing the stator, such as within the outer housing of an x-ray tube. Second, the covering portion is thermally conductive to enable heat produced by the stator during operation to be dissipated to the outer housing of the x-ray tube thereof. Additionally, the covering portion can include an x-ray absorbent material to reduce x-ray emission from the x-ray tube. Though x-ray tubes represent one advantageous application, the encapsulated stator assembly of the present invention can be used in a variety of motor and stator-driven devices. The encapsulated stator assembly is especially well suited for use in dirty or dusty environments.

Encapsulated stator assembly for an x-ray tube

The present invention is directed to methods of manufacturing an x-ray tube component, such as an evacuated housing and the like. The component has a radiation shielding layer, which is comprised of a plurality of powder metals, at least one of which is comprised of powder metal component that is substantially non-transmissive to x-radiation. The powder metal includes, for example, tungsten.

X-ray tube and method of manufacture

A dielectric connector for use in high voltage devices, including x-ray tubes, is disclosed. The connector comprises a dielectric material and is pre-formed before attachment to the x-ray tube. Pre-formation of the connector creates a first cavity portion therein that conforms in shape to a corresponding segment of the tube surface. A second cavity portion is also defined for receiving a high voltage receptacle. Upon attachment to the tube, the first cavity portion receives the corresponding tube segment. The high voltage receptacle is received into the second cavity portion and electrically connects with a receptacle defined on the tube surface. The receptacle enables a high voltage signal passing through the electrode to connect with either the anode or cathode disposed within the tube. Pre-formation of the connector enables connector testing and repair to occur before it is attached to the tube, saving resources, time, and cost.

High voltage connector for x-ray tube

The present invention is directed to an air-cooled radiographic apparatus, and its method of manufacture, that utilizes a single integral housing for providing an evacuated envelope for an anode and cathode assembly. The integral housing is preferably formed from a substrate material that has a radiation shielding layer comprising a powder metal that is deposited with a plasma spray process. The powder metal includes, for example, tungsten and iron, so that the radiation shield layer provides sufficient radiation blocking and heat transfer characteristics such that an additional external housing is not required. In one alternative embodiment, the integral housing is composed of a solidified, integrated mixture of metallic powders that function together as both the integral housing wall and the radiation shielding. In another alternative embodiment, chromium is intermixed into the mixture of metallic powders to form a thermally emissive surface upon firing the housing in a wet hydrogen environment.

X-Ray tube and method of manufacture

The present invention is directed to a radiographic apparatus, and its method of manufacture, that utilizes a single integral housing for providing an evacuated envelope for an anode and cathode assembly. The integral housing is formed from a substrate material, such as Kovar, that has a radiation shielding layer, which is comprised of a powder metal that is deposited with a plasma spray process. The powder metal includes, for example, tungsten and iron, so that the radiation shield layer provides sufficient radiation blocking and heat transfer characteristics such that an additional external housing is not required. The integral housing is air cooled, and thus does not utilize any liquid coolant. In addition, the assembly utilizes a dielectric gel polymer material to electrically insulate electrical connections on the housing.

Method of manufacturing x-ray tube components

The present invention is directed to a radiographic apparatus, and its method of manufacture, that utilizes a single integral housing for providing an evacuated envelope for an anode and cathode assembly. The integral housing is preferably formed from a substrate material, such as Kovar, that has a radiation shielding layer, which is comprised of a powder metal that is deposited with a plasma spray process. The powder metal includes, for example, tungsten and iron, so that the radiation shield layer provides sufficient radiation blocking and heat transfer characteristics such that an additional external housing is not required. In an alternative embodiment, the integral housing is composed of a solidified integrated mixture of metallic powders that function together as both the integral housing wall and the radiation shielding. The integral housing is air cooled, and thus does not utilize any liquid coolant. In addition, the assembly utilizes a dielectric gel polymer material to electrically insulate electrical connections on the housing.

&ldquo;An x-ray device component is provided that includes a substrate material upon which is deposited a bond layer, comprising a material such as copper or copper alloy, that acts to secure a powder metal shield material, comprising tungsten and iron, to the x-ray device component. The bond layer and the powder metal shield material possess thermal characteristics compatible with those of the substrate material and the powder metal shield material acts to control radiation emissions from the x-ray device.&rdquo;

Air cooled x-ray generating apparatus is provided with a unitary vacuum enclosure having a rotating anode target and a cathode assembly for generating x-rays. The cathode assembly may be placed within the vacuum enclosure through an opening in the top wall thereof, and comprises a disk which completely covers this opening. The unitary vacuum enclosure and the disk form a radiation shield. A plurality of fins are disposed on the exterior side wall of the vacuum enclosure, and a shroud is attached to the fins to provide additional protection of ambient against radiation. The cathode assembly may be placed through a side wall of the vacuum enclosure. The additional protection against excessive radiation in this design is provided by a shielding member placed in proximity to the anode target. The shielding member extends from the side wall of the enclosure and is substantially parallel to the top wall.

X-ray generating apparatus

The present invention is directed to a radiographic apparatus that utilizes a single integral housing for providing an evacuated envelope for an anode and cathode assembly. The integral housing provides sufficient radiation blocking and heat transfer characteristics such that an additional external housing is not required. The integral housing is air cooled, and thus does not utilize any coolant. In addition, the integral housing is insulated with a potting material, which electrically insulates the integral housing and its components, and also limits the amount of noise emitted from the housing during operation. In an alternative embodiment, enhanced thermal and electrically insulating properties are achieved through the use of a potting material disposed in selected areas of the tube interior. The potting material cooperates with optimized airflow through the tube assembly to effectively and continuously remove heat therefrom.

X-ray tube having an integral housing assembly

The present invention is directed to a radiographic apparatus that utilizes a single integral housing for providing an evacuated envelope for an anode and cathode assembly. The integral housing provides sufficient radiation blocking and heat transfer characteristics such that an additional external housing is not required. The integral housing is air cooled, and thus does not utilize any coolant. In addition, the integral housing is insulated with a dielectric gel material, which electrically insulates the integral housing and its components, and also limits the amount of noise emitted from the housing during operation.

Mammography x-ray tube having an integral housing assembly

An X-ray generating apparatus is provided with a unitary vacuum enclosure having a rotating anode target and a cathode assembly for generating X-rays transmitted through an X-ray window. The cathode assembly is placed within the vacuum enclosure through an opening in the top wall thereof, and comprises a disk which completely covers this opening. The unitary vacuum enclosure and the disk form a radiation shield. For increasing a thermal capacity of the unitary vacuum enclosure and installing the X-ray generating apparatus into a gantry it further comprises a mounting block which may be coupled to or encompass the unitary vacuum enclosure. The X-ray window is placed within the mounting block. A window adaptor may be utilized for the X-ray window installation.

Growing community of inventors

Summit Park, UT, United States of America

Christopher F Artig