Delphi Technologies, Inc.

Aptiv Technologies Limited

Christopher Adrian Margrave

Dominic Anthony Messuri

Terry A George

Nicole L Liptak

Michael Messuri

Kathleen D Murphy

Bart N Caldwell

Steven Kent Raypole

James D Daugherty

Duane Lee Brantingham

Raymond J Blasko

Michael Jerry Demonica

Christopher E Schaefer

Max F Viney, Jr

Richard M Fetcenko

Erika M Hocevar

John R Morello

Jared Bilas

Robert C Beer

William G Strang

Joon Lee

Leslie L Jones

Don E Bizon

John M Chupak

John Thomas Kightlinger

Joseph Matthew Senk

Hoi Lui

John L Wicks

William T Madden

Ronald Allen Baldwin

Peter M Politsky

James P Schuster

Michael E Conway

Theodore Raymond Schmidt

Michael J DeMonica

Robert Stang

Robert S Lesigonich

Erika M Garver

Douglas S Cummings

James Shuster

Thomas E McLain

Julie H Strama

Robert B Snader

Michael D Messuri

Theodore R Schmidt

An electrical connector assembly includes, among other things, a connector that includes a connector lock arm that is cantilevered from one side of the connector to a free end. The connector lock arm has first and second apertures that are separated by a block. The assembly further includes a connector position assurance lock that has a base that supports a wave-shaped center lock arm that is received in the connector lock arm. The center lock arm extends to a nose that has a shoulder. The connector position assurance lock is slidable between unlocked and fully locked positions that respectively correspond to the shoulder arranged in the first and second apertures. The center lock arm has a bend joined to the nose by a portion that is parallel to the connector lock arm in the unlocked and fully locked positions. The center lock arm is configured to be deflected to an improper mating position with the portion arranged non-parallel to the connector lock arm.

Wave connector position assurance lock with dual overlap connector lock

A connector system includes a connector body defining a terminal cavity and a first and second groove each extending along an outer surface of the connector body and a terminal retainer attached to the connector body and moveable from a pre-staged position to a staged position. The terminal retainer retains a terminal within the cavity in the staged position. The terminal retainer has a base, a pair of first cantilevered arms extending from the base, a crossbar extending between the first arms defining a first latch feature, and a second cantilevered arm extending from the crossbar. The second arm is between the pair of first arms and defines a second latch feature. The first latch feature engages the first groove in the pre-staged position and the second groove in the staged position. The second latch feature engages the first groove in the staged position.

Connector system with a terminal retaining device having a reverse hinged lock feature

An electromagnetic shield terminal assembly configured for attachment to a shielded cable includes a tubular inner ferrule having a flared attachment end configured to be disposed intermediate the shield conductor and the inner insulation layer of the cable and a crimped outer ferrule formed of sheet metal having a cable attachment portion that defines a pair of bypass crimp wings and a pair of insulation crimp wings. Each insulation crimp wing defines a prong having a pointed end that penetrates the outer insulation layer of the cable. The flared attachment end of the inner ferrule is located intermediate the bypass crimp wings and the insulation crimp wings when the outer ferrule is crimped to the shielded cable.

Sheilded cable assembly and electromagnetic shield terminal assembly for same

A connector assembly includes a connector-body having electrical-terminals. The electrical-terminals are inserted into cavities defined by the connector-body through apertures defined in a rear-face of the connector-body. The connector-body includes a lock feature configured to releasably lock the electrical-terminals within the cavities. The lock feature has a planar-member with a first-end and a second-end. The first-end defines a flex-lock feature. The second-end is attached by a hinge to a leading-edge of the outer-surface of the connector-body proximate the front-face. The flex-lock feature defines a hook-side and a wall-side disposed within a slot defined by the connector-body. The hook-side is configured to releasably engage a locking-shelf partially enclosing the slot. The wall-side engages the electrical-terminals when the hook-side engages the locking-shelf. When a removal-force is applied to the electrical-terminals, the removal-force is transferred through the hook-side to the locking-shelf, thereby inhibiting removal of the electrical-terminals from the cavities.

Connector assembly with locking feature

A method of forming a shielded electrical terminal configured to receive a corresponding shielded electrical terminal. The terminal includes an inner shield defining a shield cavity about a longitudinal axis. The shield cavity is configured to receive the corresponding shielded electrical terminal. The inner shield has a longitudinal inner seam substantially that is parallel to the longitudinal axis. The inner shield defines a plurality of resilient contact springs that protrude into the shield cavity. The contact springs are configured to contact the corresponding shielded electrical terminal. The terminal also includes an outer shield integrally formed with the inner shield and covering at least a portion of the inner shield. The terminal formed by this method is also presented.

Method for forming a shielded electrical terminal and an electrical terminal formed by said method

A connector assembly includes a first-connector and a second-connector. The first-connector has a locking-lug. The second-connector has a cantilevered latch configured to slideably engage the locking-lug. The cantilevered latch includes a pair of parallel latch-arms. The pair of parallel latch-arms terminate at a first cross-beam that spans the pair of parallel latch-arms. The cantilevered latch further includes a second cross-beam parallel to the first cross-beam. The second cross-beam is configured to releasably lock the locking-lug when the first-connector is mated with the second-connector. The pair of parallel latch-arms includes a rib extending beyond a bottom-surface of each individual latch-arm. The locking-lug deflects the pair of parallel latch-arms toward an outer-surface of the second-connector when first-connector is moved from an unmated-position to a mated-position, whereby the rib contacts the outer-surface and limits a deflection of the pair of parallel latch-arms.

Electrical connector with connector lock

An electrical connector assembly includes male and female connector bodies formed with a plurality of terminal cavities in which electrical cables are disposed with the terminals secured against removal from the cavities by flexible lances engaging walls within the terminal cavities. A seal on the cables closes and seals the cavities in which they are installed. At least one of the cavities is unoccupied by a cable and is closed by a non-electrically conductive locking cavity plug. The locking cavity plug has a flexible lance that engages a wall within the unoccupied cavity in which it is installed to secure the plug against removal and carries a seal which engages and seals the unoccupied cavity.

Electrical connector having sealed snap-in locking cavity plugs

A connector system including a first connector having a longitudinally extending lock arm defining a lock nib and attached to the first connector. The lock nib is configured to engage a primary lock tab of a second connector when the first and second connectors are in a fully mated position and the lock arm is in a resting position. The lock nib is configured to disengage the primary lock tab and engage a secondary lock tab of the second connector when the lock arm is moved from a resting to an activated position and the first and second connectors are moved to a partially mated position while the lock arm is in the activated position. The connector system generates an audible or tactile click only when the first connector is fully mated with the second connector. The connectors can be disconnected with bare hands, no tools are required.

Connection system including connector body with integral primary and secondary lock

A shielded electrical header assembly is provided. The header is configured to be coupled to a first connector connected to a shielded electrical cable and second connector. The header is also configured to be attached to an electrically conductive panel, such as an aluminum battery pack in a hybrid or electric vehicle. The header includes a conductive shield contact that connects the outer conductor of the shielded cable to the panel and a conductive outer connector body that is also connected to the panel and surrounds the terminals and the shield contact of the header, thus providing electromagnetic shielding to the terminals of the header and the connectors. The shield contact is formed of a sheet metal to provide a lower resistance connection between the outer conductor and the panel. A method of manufacturing such a header is also provided.

Shielded electrical header assembly

An electrical connection assembly includes a first connector which includes a first electrical contact surrounded by a first connector wall defining a first connector cavity. The first connector wall includes a plurality of ribs extending into the first connector cavity. A second connector is matable with the first connector along a mating axis and includes a second electrical contact in electrical communication with the first electrical contact when the first connector is mated with the second connector. The second connector includes a second connector body surrounding the second electrical contact.

Electrical connection system

A method is provided for assembling a connector assembly to a case. The case includes an inside surface defining an inside of the case, an outside surface defining an outside of the case, and an aperture therethrough providing communication from the inside surface to the outside surface. The connector assembly includes an outer connector having a body with a passage therethrough, an electromagnetic shield, and an inner connector with a terminal therein with a conductor extending from the inner connector in electrical communication with the terminal. The method includes positioning the outer connector on the outside of the case to align the passage of the outer connector with the aperture of the case. The method also includes positioning the inner connector on the inside of the case. The method also includes inserting the inner connector into the passage of the outer connector from the inside of the case.

Method for assembling an electrical connector assembly

An electrical connector assembly for mating with a mating connector includes a housing having spaced apart sidewalls and first and second slides slide slideably supported in the housing. The first and second slides each include at least one mating slot adapted to receive a mating portion of the mating connector and slideable with respect to the housing between a pre-staged position where the electrical connector is removable from the mating connector and an engaged position where said electrical connector assembly is locked to said mating connector. A slide assist lever is pivotally interconnected with the housing and each of the slides to move the slides between the pre-staged position and the engaged position such that recesses are formed in the housing with the slides when said slides are in the engaged position. The electrical connector assembly also includes an environmental cover positionable to substantially prevent debris from entering the recesses.

Lever type connector with enviromental cover

A filtered electrical connector for a power module comprises a connector body having a back wall partly defining a chamber at one end of the connector body. An alternating current filter is retained in the chamber, and a terminal extends through the back wall, the chamber, and the alternating current filter disposed in the chamber. The filtered electrical connector is attached to a housing having a metal portion with the chamber disposed in a pass-through hole of the housing. The terminal is attached to an electrical circuit inside the housing and the alternating current filter is grounded on the metal portion of the housing to filter alternating current flowing outside of the housing from the electrical circuit inside the housing via the terminal.

Filtered electrical connector and combination having same

A filtered electrical connection header assembly for an electrical device, and methods for assembling a filtered connection header assembly for an electrical device, are disclosed. An electrical connection header may include a housing for an electrical circuit and a connection header assembly secured to the housing that includes a plurality of electrical pins. The pins may each include a first portion, and a second portion oriented generally orthogonal to the first portion. The second portions of the pins extend into the housing to contact the electrical circuit. A forward end of a connector shroud may receive a pin stabilizer having a plurality of apertures that receive the first portion of the pins for engagement with a mating connector. The electrical connection header may further include a filter assembly configured to filter a signal transmitted though the pins that is secured to the external surface of the housing.

Top mount filtered header assembly

Growing community of inventors

Warren, OH, United States of America

Christopher Adrian Margrave