Kennametal Inc.

Christoph Gey

Stephen Michael George

Naveen Kumar Kondameedi

Sergei Vladimir Boulakhov

Leonid Boris Sharivker

Eduard Ach

Fabian Rosenberger

Pankaj K Mehrotra

Alan Joseph Bookheimer

Ruy Frota De Souza

John Barry

Joseph Connolly

Uzi Levy

Yosi Harush

Thilo Mueller

Francois Gau

Ruy Frota De Souza Filho

Jürgen Schwägerl

Juergen Schwaegerl

Karthik Sampath

Armin Zimmermann

Tilo Krieg

Joseph Velesig

Xavier Spichtinger

Gerald Natter

In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.

Cutting tools having microstructured and nanostructured refractory surfaces

In one aspect, methods of fabricating cutting tools employing ultrahard materials are described herein. A method of making a cutting tool comprises electronically loading a cutting tool pattern into a laser machining system and providing a blank to the laser machining system, the blank comprising a layer of ultrahard material. The cutting tool pattern is administered to the blank via a single laser processing step to form the cutting tool including at least one as-formed cutting edge comprising the ultrahard material and having an edge radius less than 10 &#x3bc;m. The single laser processing step can provide the cutting tool in final form, thereby obviating further processing steps.

Cutting tools comprising ultrahard materials and methods of making the same

A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two preforms is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

Tool head for a modular shank tool

A machining tool, in particular a drill carrier tool, includes a monolithic base body extending in the axial direction which, at least in one section, has a porous or grid-like core structure that is encased in a solid outer jacket. These measures allow less material to be used, while maintaining good mechanical properties. The porous or grid-like core structure is simultaneously used for transporting coolant. The base body is manufactured in particular by means of a 3D printing method.

Machining tool and method for manufacturing a machining tool

A method for non-destructive testing a cutting insert to determine coating thickness id disclosed. The method includes the steps of using a source of electromagnetic energy to ablate a surface of the cutting insert to non-destructively form a geometric feature and expose the substrate and each layer of the coating; and measuring the thickness of each layer of the coating. In one example, the geometric feature is a groove with a generally trapezoidal shape. In other examples, the groove can have a U-shape, V-shape, and the like. The thickness of each layer of the coating is determined using focus variation, contrast detection, confocal microscopy, an interferometric microscopy, an imaging interferometric microscopy, or similar technique.

Method of non-destructive testing a cutting insert to determine coating thickness

A machining tool, in the area of a tool tip, includes an integrated cooling structure for transporting a coolant. The cooling structure is optionally or in combination designed as a porous structure or at least one cooling channel having a bent reversing segment, so that two channel segments are oriented in opposite directions. The cooling structure is integrated into a base body of a carrier tool. According to a method of the invention, the cooling structure is manufactured by means of a 3D printing method.

A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Cutting tool having at least partially molded body

A modular cutter head having a holder defining a threaded receiver. The cutter head can be screwed into the threaded receiver. The cutter can comprise an elongated body portion having a cutting end and cutting edge and an elongated coupling portion spaced from the cutting end, with the coupling portion comprising a core and a plurality of generally helically-extending start threads disposed circumferentially about the core. The cutter head may also include a cutting end having a chip flute and an insert seat.

Cutter heads with improved coupling

A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two performs is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

A rotary cutting tool including a cutter member having an axial forward end and an axial rearward end. A cutting region is at the axial forward end of the cutter member, and a male threaded portion is adjacent the axial rearward end of the cutter member. A shank member has an axial forward end and a shank bore opening at the axial forward end. The shank bore has an axial shank bore length. The shank bore contains a female threaded portion and an axial rearward shank bore portion axially rearward of the female threaded portion. The axial rearward shank bore portion has a terminal end. When the male threaded portion of the cutter member fully engages the female threaded portion of the shank member, the axial rearward end of the cutter member being spaced a first distance axially forward of the terminal end of the axial rearward shank bore portion.

Coupling mechanism for cutting tool

A rotary cutting tool includes a cutter of generally cylindrical shape disposed about a central longitudinal axis. The cutter has a first end having an active fluted portion and an opposite second end, the second end having a male threaded portion disposed thereabout. The cutting tool further includes a shank of generally cylindrical shape disposed about the central longitudinal axis, the shank having a recessed female threaded portion formed in a first end. The male threaded portion includes a number of threads disposed at a first pitch and the female threaded portion includes a number of threads disposed at a second pitch different than the first pitch. The cutter and the shank are selectively coupled via threaded engagement of the male threaded portion and the female threaded portion.

A cutting tool for performing cutting operations on a workpiece. The cutting tool includes a generally cylindrical body disposed about a central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Cutting tool having at least partially molded body and method of making same

A method for forming the cutting edge and adjacent contoured surface area of rotary cutting tools utilizing a laser to remove material from the cutting end of the tool to create a predetermined point-by-point geometry is disclosed. Relatively complex surface and edge geometries may be formed by directing a laser beam toward the cutting end of the tool at an angle having a component that is normal to the surface of the cutting end. The laser beam is directed in multiple passes across the surface of the cutting end to remove material and form the desired cutting edge and adjacent three-dimensional contoured surface geometry.

Growing community of inventors

Zirndorf, Germany

Christoph Gey