Eaton Corporation

Eaton Intelligent Power Limited

Chris William Schottler

Wade Leo Gehlhoff

QingHui Yuan

Hong Yang Singhania

Michael Berne Rannow

Vishal Vijay Mahulkar

Stephen Darrell Smith

Shrinivas Kulkarni

Christian Fagerlund

Suhas Dhakate

Pratyush Rout

M S Shashishekar

Kishore Balasubramanian

Wade Gehloff

Qinghui Yuan

A filter system of the type having a pressure vessel having an annular filter media therein with a filter wiper piston moved by an air or hydraulic piston actuator. An electrically operated drain valve purges wiped contaminants from the filter media. Pressure sensors provide a signal to a controller of vessel inlet and outlet pressure. Position detectors provide signals to the controller of the drain valve position and filter actuation position. The controller has a computer which computes from the sensor inputs parameters representative, in real time, of entry fluid condition, relative amount of filter contamination, relative amount of filter wear, and relative amount of contaminant removal, and provides signals of the representation to indicators providing visual display thereof.

Self-cleaning and monitoring filtration system

The present disclosure describes a control system network architecture for a fluidic control system such as a hydraulic or pneumatic control system. The architecture includes a plurality of clustered control-component nodes with each node being alternatively configurable to independently control the operation of multiple single-acting controlled endpoint devices or a double-acting controlled endpoint device. Each node includes control-components including a solenoid, one or more valve spools independently controllable by the solenoid, and a low-level controller operable to control the solenoid. The solenoid, valve spools, and low-level controller are clustered together and physically co-located as a unit. The nodes are arranged in a control block with each node being uniquely identifiable for data communication via a data communication network. The data communication network may include a Controller Area Network (CAN). Multiple control blocks may be equipped with communication modules and linked for data communication between the control blocks.

Control system and network architecture for fluidic control systems

The present disclosure relates to fault detection, isolation and reconfiguration schemes, architectures and methods for use in electrohydraulic actuation systems for construction equipment. In one embodiment, a supervisory controller adapted to interface with a main controller of the construction vehicle is provided. A plurality of control nodes that interface with the supervisory controller are also disclosed, each of which includes pressure and position sensors. The nodes also include a first actuator control node for controlling operation of a first hydraulic actuator, a second actuator control node for controlling operation of a second hydraulic actuator, and a pump control node. The control system has an architecture in which faults are detected and isolated at the supervisory controller level and, where possible, within each of the control nodes at a sensor level, a component level, and a subsystem level.

Fault detection, isolation and reconfiguration systems and methods for controlling electrohydraulic systems used in construction equipment

A flow control valve includes a housing that includes a fluid inlet, a fluid outlet, a first work port and a second work port. The housing defines a spool bore and a pilot spool bore. A main stage spool is disposed in the spool bore. A pilot stage spool is disposed in the pilot spool bore. The pilot stage spool is in selective fluid communication with the main stage spool. A microprocessor includes a controller having a restricted structured controller and a compensation controller. Outputs of the restricted structured controller and the compensation controller are summed to form an electrical signal that is communicated to the pilot stage spool.

Auto-tuning electro-hydraulic valve

A method of operating a control valve assembly for a hydraulic system includes detecting the current operation of a first position sensor and a second position sensor to determine if at least one of the first position sensor and the second position sensor is inoperable. A pressure of the fluid at a first work port and a second work port is measured, and one of a first valve and a second valve is actuated when one of the first position sensor and the second position sensor is determined to be inoperable. The first valve is actuated based upon the fluid pressure measured at the second work port to adjust the flow of the fluid through the first work port. The second valve is actuated based upon the fluid pressure measured at the first work port to adjust the flow of the fluid through the second work port.

Method of operating a control valve assembly for a hydraulic system

A method for operating a hydraulic actuation system during a pressure sensor malfunction is provided. The hydraulic actuation system includes a pump, a reservoir, a first work-port and a second work-port, a valve system with individual orifices, a pressure sensor system, and a controller for regulating the hydraulic actuation system based on fluid flow demand and on determined pressure differences. The method includes detecting a malfunction of a pressure sensor for the first work-port, closing second and third orifices, and regulating the pump to generate fluid flow corresponding to maximum pressure generated by the pump. The method also includes assigning a value for the difference between pump pressure and the pressure of the subject work-port that is equivalent to a value within an attainable range for difference between the two pressures. Furthermore, the method includes regulating a first orifice and a fourth orifice in response to the fluid flow demand.

Method for operating a hydraulic actuation power system experiencing pressure sensor faults

A valve assembly includes a valve housing defining a service passage, a first bore in fluid communication with the service passage, a first passage, a second bore in communication with the service passage and a second passage. The first bore has an inlet portion, a first service portion in communication with the service passage, and a first load holding portion. The first passage is in communication with the first load holding portion and the service passage. The second bore has a return portion, a second service portion in fluid communication with the first service passage, and a second load holding portion. The second passage is in selective communication with the second load holding portion of the second bore and the return passage. A valve is disposed in the second passage. The valve allows fluid to flow only in a direction from the second load holding portion to the return passage.

Proportional valve assembly

A method for resetting a calibration of a sensor operating out-of-range in a hydraulic actuation system is provided. The hydraulic actuation system includes a pump, a reservoir, a plurality of work-ports, a plurality of sensors, and a valve system, and a controller for regulating the hydraulic actuation system based on fluid flow demand and sensed pressures. The method includes detecting the sensor operating out-of-range, opening all work-ports to the reservoir, resetting all sensors to reservoir pressure, supplying all sensors with fluid at maximum pump pressure, and sensing the maximum pump pressure at each sensor. Additionally, the method includes determining an average pressure value across all sensors, assigning the determined average pressure value to the sensor that is operating out-of-range, and resetting the calibration of the sensor that is operating out-of-range based on the reservoir pressure and the average pressure values.

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Chanhassen, MN, United States of America

Chris William Schottler