Ascend Performance Materials Operations LLC

Monsanto Company

Chris E Schwier

Albert E Ortega

Scott E Osborn

Wai-Shing Yung

Vikram Gopal

Jacob G Ray

Douglas L Hoffman

Muhamad Fouad

James A Sutton

Wan C Wu

Richard D Chapman

J Marty Zabcik

Joseph L Menner

Roger C Ayotte

Cihan Uzunpinar

Shahram Akbari

John M Zabcik

Craig A Trask

James E Polk

Ashish Sen

Chie-Hsiung Wang

A method for tuning characteristics of a polyamide nanofiber nonwoven comprising the step of targeting a specific average nanofiber diameter and/or a specific relative viscosity for the polyamide nanofiber nonwoven. The specific average nanofiber diameter is within a range from 100 nm to 1000 nm and/or the specific relative viscosity is within a range from 5 to 75, e.g., from 15 to 50. The process further comprises the steps of extruding a polyamide composition having a moisture content with a pressurized gas through a fiber forming channel having a channel temperature to form the polyamide nanofiber nonwoven having the target average nanofiber diameter and/or relative viscosity and controlling the moisture content, the pressure of pressurized gas, and/or the channel temperature based on the specific average nanofiber diameter and/or the specific relative viscosity.

Method for forming nanofiber nonwoven products

A base polyamide composition comprising a nylon mixture having caprolactam units from 1 wppb to 50 wppm catalyst composition; and greater than 0.75 wt % residual caprolactam, wherein the base polyamide composition has a delta end group level ranging from 30 μeq/gram to 90 μeq/gram.

Process and formulation for producing a polyamide having low caprolactam concentration and specific relative viscosity

A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.

Polyamide nanofiber nonwovens

Polyamide nanofiber nonwovens for acoustic applications

A filter comprising a nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.

Polyamide nanofiber nonwovens for filters

A base polyamide composition comprising a nylon mixture having caprolactam units from 1 wppb to 50 wppm catalyst composition; and greater than 0.75 wt % residual caprolactam, wherein the base polyamide composition has a delta end group level ranging from 30 &#x3bc;eq/gram to 90 &#x3bc;eq/gram.

Method for tuning characteristics of a polyamide nanofiber nonwoven

The present disclosure relates to a process for preparing polymers using a plug flow reactor. The process includes providing an aqueous monomer solution comprising amide monomers; evaporating the aqueous monomer solution to form a concentrated monomer solution; and polymerizing the concentrated monomer solution in a plug flow reactor comprising a shell side and a tube side to form a first process fluid comprising polymers. The concentrated monomer solution flows on the shell side from the inlet to the outlet.

Process for preparing polymers

A process is disclosed for the production of linear amorphous polyamides which results in polyamides having more amine endgroups than acid endgroups. It comprises condensing an aqueous solution of salts comprising at least one aromatic diacid containing from 7 to 20 carbon atoms and a greater than equimolar amount of at least one aliphatic diamine containing from 4 to 20 carbon atoms.

Process for the production of linear amorphous polyamides with excess

A method of forming polymers containing .alpha.-methylstyrene and acrylonitrile by polymerizing, preferably continuously, under off-azeotrope conditions to vastly improve rate without substantially changing the content of .alpha.-methylstyrene in the polymer being formed from that obtained under azeotrope conditions.

Process for preparing .alpha.-methylstyrene-acrylonitrile polymers

Growing community of inventors

Pensacola, FL, United States of America

Chris E Schwier