Trillion Science, Inc.

Chinjen Tseng

Rong-Chang Liang

Jerry Chung

Hsiao-Ken Chuang

Shuji Rokutanda

Yuhao Sun

Structures and manufacturing processes of an ACF array using a non-random array of microcavities of predetermined configuration, shape and dimension. The manufacturing process includes fluidic filling of conductive particles onto a substrate or carrier web comprising a predetermined array of microcavities, or selective metallization of the array followed by filling the array with a filler material and a second selective metallization on the filled microcavity array. The thus prepared filled conductive microcavity array is then over-coated or laminated with an adhesive film. Cavities in the array, and particles filling the cavities, can have a unimodal, bimodal, or multimodal distribution.

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Freemont, CA, United States of America

Chinjen Tseng