Cataler Corporation

Chihiro Kasuya

Ryota Onoe

Satoshi Matsueda

Kenichi Taki

Sho Hoshino

Tsuyoshi Ito

Mitsuyoshi Okada

Masatoshi Ikebe

Yuji Yabuzaki

Yuta Morishita

Masaaki Kawai

Akio Kubota

Yu Sakurada

Takahiro Harada

Yuki Takesue

Nobuaki Bando

Naoki Yokoyama

Koki Yanagawa

Kazuhiko Ito

The present invention provides an exhaust gas purification catalyst including a base material and a catalyst layer that is arranged on the base material. The catalyst layer includes a catalyst metal and a carrying material carrying the catalyst metal. The catalyst layer satisfies below: (1) in a pore distribution curve measured by a mercury porosimeter, a peak for the largest pore volume exists within a range of a pore diameter equal to or more than 1 μm and not more than 10 μm; and (2) on an electron microscopy observation image (with a 1000-fold magnification) of a surface of the catalyst layer, when areas of a plurality of voids comprised in the electron microscopy observation image are respectively calculated, a standard deviation for the areas of the plurality of voids is not more than 30 μm.

Exhaust gas purification catalyst

A perforated metallic base material for purging exhaust is obtained by laminating a wavy foil having pores and a flat foil having pores and forming the same into a cylindrical shape, wherein the wavy foil and/or the flat foil has axially perforated portions having pores throughout the axial direction of the cylindrical shape and axially non-perforated portions not having pores overall in the axial direction of the cylindrical form.

Metallic base material for exhaust purging, and exhaust purging device using same

An exhaust gas purification catalyst device has catalyst coating layers, which extend from the upstream side to the downstream side of the exhaust gas flow. The catalyst coating layers each have at least three zones present in order from the upstream side to the downstream side of the exhaust gas flow, and each of these at least three zones is an oxidation catalyst zone or a reduction catalyst zone. In the uppermost layer of an oxidation catalyst zone, the total number of atoms of platinum and palladium is greater than the number of atoms of rhodium; in the upper most layer of a reduction catalyst zone, the number of atoms of rhodium is greater than the total number of atoms of platinum and palladium. The oxidation catalyst zones and the reduction catalyst zones alternate at least twice in the exhaust gas flow direction.

Exhaust gas purification catalyst device

An exhaust gas purification catalyst comprises a substrate; a catalyst layer formed on the substrate and containing at least palladium (Pd) and rhodium (Rh) as a metal functioning as an oxidation and/or reduction catalyst. The catalyst also comprises a carrier that supports the metal, and an OSC material having oxygen storage capacity. The catalyst layer has, when disposed in the exhaust pipe, a front section positioned upstream in an exhaust gas flow direction within the exhaust pipe, and a rear section positioned downstream of the front section in the exhaust gas flow direction. The front section contains palladium (Pd) but does not contain the OSC material, and a proportion, at which the front section is formed from an upstream leading end in the exhaust gas flow direction, is 10% to 40% with respect to 100% of a total length of the substrate.

An exhaust gas purification catalyst, characterized by having a catalyst layer containing palladium, rhodium, and alumina, which supports a sulfate of an alkaline-earth metal selected from barium sulfate and strontium sulfate, and the correlation coefficients &#x3c1;and &#x3c1;calculated from the characteristic X-ray intensity measured using an electron beam micro-analyzer for the palladium, rhodium, and alkaline-earth metal being +0.75 to +1.00 and 0.00 to +0.25, respectively, using 350 points as measurement points obtained by equally dividing the catalyst layer into 351 parts in the thickness direction on a virtual straight line that runs through the catalyst layer in the thickness direction.

An exhaust gas purification device which has improved exhaust gas purification performance. An exhaust gas purification device which includes a first catalyst layer that contains: a Pd-supporting catalyst which is obtained by having alumina carrier particles support Pd; a first Rh-supporting catalyst which is obtained by having first ceria-zirconia carrier particles support Rh; and second ceria-zirconia carrier particles. This exhaust gas purification device is configured such that: the ceria concentration in the first ceria-zirconia carrier particles is 30 wt % or less; and the amount of ceria in the second ceria-zirconia carrier particles is larger than the amount of ceria in the first ceria-zirconia carrier particles.

Exhaust gas purification device

The exhaust gas cleaning catalyst according to the present invention is provided with a cylindrical substrateand a catalyst coat layerformed on the surface of the substrate. A ratio of the length L in the cylindrical axis direction of the substrateand the diameter D of a cross section orthogonal to the cylindrical axis direction is denoted by (L/D)&#x2264;0.8. The coat density of the catalyst coat layerdiffers between an upstream side portionthat includes the exhaust gas inlet-side endof the substrateand a downstream side portionthat includes the exhaust gas outlet-side endof the substrate. The coat density A in the upstream side portionis lower than the coat density B in the downstream side portion(A&#x3c;B).

Growing community of inventors

Kakegawa, Japan

Chihiro Kasuya