Delta Electronics, Inc.

Chia-Hung Pai

Shih-Hsien Chang

Hsin-Wei Tsai

Yi-Lin Chen

Bou-Jun Zung

Ching-Hsien Teng

Tzu-Yang Liu

A method of manufacturing a transformer is disclosed. A first bobbin piece, having a first channel and a primary winding section is provided. A second bobbin comprising first and second secondary side plates, plural partition plates, a wall portion, a secondary base having a first pin arranged on a bottom surface of the secondary base, plural secondary winding sections, and a second channel is provided. A second pin is inserted into the second bobbin piece to form a wire-arranging part protruded from the second secondary side plate and an insertion part protruded from the bottom surface of the secondary base. A primary winding coil is wound on the primary winding section, and the first and second terminals of a secondary winding coil are respectively fixed on the first pin and the wire-arranging part. A magnetic core assembly is partially disposed within the first channel and the second channel.

Method of manufacturing a transformer

A transformer includes multiple bobbins arranged side by side, a primary winding coil, a secondary winding coil and a magnetic core assembly. Each bobbin includes a main body, multiple partition plates, a primary winding coil, a secondary winding coil and a magnetic core assembly. The main body has at least two sidewalls respectively disposed at two opposite ends thereof. The partition plates are disposed on the main body for respectively cooperating with the sidewalls to define a first winding region and a second winding region. The first winding region and the second winding region are separated by the partitions plates. The spacer is disposed within the channel. The primary winding coil and the secondary winding coil are respectively wound on the first winding portion and the second winding portion of each bobbin. The magnetic core assembly partially embedded into the channels of the bobbins and sustained against the spacer.

Structure of transformer

A transformer includes a first bobbin piece, a second bobbin piece, a first pin, a second pin and a magnetic core assembly. The first bobbin piece has a first channel therein and a covering element, and a primary winding coil is wound on the first bobbin piece. The second bobbin piece includes a first secondary side plate, a second secondary side plate, a plurality of partition plates, a wall portion, and a secondary base, and a secondary winding coil is wound on the second bobbin piece. The second pin includes a wire-arranging part, an insertion part and an intermediate part, wherein the wire-arranging part is protruded from the second secondary side plate, the intermediate part is buried in the wall portion, and the insertion part is protruded from the bottom surface of the secondary base. The magnetic core assembly is partially embedded within said first channel of said first bobbin piece and said second channel of said second bobbin piece. A first terminal of the secondary winding coil is fixed on the first pin and a second terminal of the secondary winding coil is fixed on the wire-arranging part of the second pin. At least parts of the second bobbin piece are received in the covering element of the first bobbin piece, and the covering element has an insulating partition for isolating the magnetic core assembly from the primary winding coil and the secondary winding coil.

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Taoyuan Hsien, Taiwan

Chia-Hung Pai