Delta Electronics, Inc.

Chia-Hsing Chien

Hong-Cheng Sheu

Hsing-Cheng Lin

Yi-No Chen

A motor stator structure includes a core and plural hairpin wires. The core has slots, an insertion side, and an extension side. Each slot has an innermost layer, a second inner layer, a second outer layer and an outermost layer configured in a radial direction of the core. The hairpin leg protruding from the innermost layer extends for a first span distance, the hairpin leg protruding from the second inner layer extends for a second span distance, the hairpin leg protruding from the second outer layer extends for a third span distance, and the hairpin leg protruding from the outermost layer extends for a fourth span distance. The first span distance is different from the second span distance. The third span distance is different from the fourth span distance. The first and fourth span distances are substantially the same. The second and third span distances are substantially the same.

Motor stator and forming method thereof

A stator is applied in an electrical motor. The stator includes a hollow iron core and a plurality of coil windings. The hollow iron core has two opposite surfaces and a plurality of accommodating spaces communicated with the surfaces. The accommodating spaces are arranged in an annular pattern. Each of the coil windings includes a plurality of wires winded via the accommodating spaces. Portions of the wires of the coil windings located in the accommodating spaces are radially concentrically arranged to form a plurality of winding layers. In at least one of the accommodating spaces, a wire cross-sectional area of the wire of the innermost one of the winding layers is smaller than a wire cross-sectional area of the wire of the outermost one of the winding layers.

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Taoyuan, Taiwan

Chia-Hsing Chien