University of Southern California

Global Filtration Systems

Global Filtration Systems, a Dba of Gulf Filtration Systems Inc.

Chi Zhou

Yong Qin Chen

Ali El-Siblani

Alexandr Shkolnik

An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. Either a build platform or a solidification substrate has a curved surface, and each point on the curved surface traverses a trochoidal path during an object solidification operation. The curved surface allows the separation forces between the solidification substrate and the most recently solidified layer of material to be concentrated along a line instead of along a planar section which reduces the overall separation force and the likelihood of damaging a part.

Apparatus and method for forming three-dimensional objects using a curved build platform or curved solidification substrate

An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. The apparatus and method compensate for a non-orthogonal angle between the travel axis and scanning axis of a linear scanning device and also provide a substantially constant solidification depth along the scanning axis. In certain examples, a solidification energy control system is also provided to regulate the solidification power supplied to the solidifiable material by modulating the power supplied to the linear solidification device's solidification energy source, examples of which include laser diodes.

Apparatus and method for forming three-dimensional objects using linear solidification with travel axis correction and power control

An additive manufacturing system and process are described. In one example of the invention, a fiber optic cable connected with an ultraviolet (UV) LED and related lens forms an accumulation tool. The cable is then merged inside a tank filled with liquid resin that is UV-curable. By controlling the on/off state of the UV-LED and the multi-axis motion of the cable, a physical model, having a desired shape, can be built by selectively curing liquid resin into solid.

Computer numerical control (CNC) additive manufacturing

A three-dimensional object may be produced in cascaded layers from a liquid resin that solidifies upon exposure to light. A translation stage may be positioned relative to a vat that is suitable for solidifying the highest un-solidified layer of the three-dimensional object directly beneath any existing, solidified layers of the three-dimensional object. A mask image projection system may project a two-dimensional image of the highest un-solidified layer through a transparent bottom of the vat and into the liquid resin. This may cause at least a portion of the liquid resin to solidify in the shape of the two-dimensional image and to adhere to the bottom of a surface beneath the solidified layer. A shearing force may be applied between the bottom surface of the solidified layer and the surface beneath that is great enough to detach the solidified layer from the surface beneath.

Growing community of inventors

Riverside, CA, United States of America

Chi Zhou