Delta Electronics, Inc.

Chen-Feng Wu

Ming Yeh

Heng Cheng Chou

Chien-Chia Lin

Heng-Cheng Chou

Allen Chou

Hsiang-Yi Tseng

Jen Chieh Huang

Hui-Hua Teng

Ren-Jye Huang

Jung-Chan Fang

A transformer. The transformer comprises a bobbin, a first core and a second core. The bobbin comprises a primary winding area and a secondary winding area. The first core is disposed in the bobbin. The second core is mounted on the bobbin. The second core comprises a plurality of first protrusions which are disposed at two sides of the bobbin. A second protrusion is integrally formed on the second core and is disposed between the first protrusions. The second protrusion is disposed between the primary winding area and the secondary winding area.

Transformer and core set thereof

An inductor includes a bobbin, a first winding, a second winding, a core set and a magnetic element. The first and second windings are respectively wound around the bobbin and separated by a partition, which is formed on the bobbin and has a recess for accommodating the magnetic element. The core set has one portion passing through the bobbin and the other portion surrounding the bobbin, the first winding and the second winding. The magnetic element is connected with the one portion of the core set passing through the bobbin and is apart from the other portion of the core set outside the bobbin by a gap.

Inductor

An electromagnetic interference (EMI) filter includes a first magnetomotive element, a first wire, a second wire, and a second magnetomotive element. The second magnetomotive element forms a closed magnetic loop, which comprises a first portion penetrating a through hole of the first magnetomotive element. Thus, the first wire and the second wire in the Filter filter not only differential mode noise but also common mode noise.

Electromagnetic interference filter

An ignition coil. The ignition coil includes a casing, a bobbin, and a core. The bobbin includes a body, a primary coil surrounding the body, a secondary coil surrounding the body, a plurality of first terminals embedded in the body, and two secondary coils embedded in the body. The bobbin is disposed inside the casing. The primary coil is connected to the second terminal, and the secondary coil is connected to the first terminal. Each first terminal is abutted by the body and the casing respectively so that each first terminal is maintained in a predetermined position on the body. The core is disposed inside the bobbin.

Ignition coil

An inverter transformer and a core structure thereof are described. The core structure of the inverter transformer has a first core and a second core. The first core has a plurality of fork elements, a connection element, and a bottom element. The fork elements are parallel with each other and connect with the connection element. The connection element further connects with the bottom element, and therefore the bottom element and the fork elements are configured at respective sides of the connection element. The second core has a plurality of fork position openings and a bottom opening. The fork position openings correspond one-to-one with the fork elements and the bottom opening corresponds to the bottom element. The second core further includes a bottom indentation and a plurality of fork position indentations to form gaps and lock a primary coil module and secondary coil modules.

Inverter transformer and core structure thereof

An ignition coil is provided. The ignition coil comprises a casing, a plurality of pins and a bobbin. The pins are disposed inside the casing. The bobbin, having a plurality of first terminals corresponding to the pins respectively, is disposed inside the casing. Each of the first terminals is provided with a ring-shaped portion in contact with the corresponding pin. Hence, resin, filled in the ignition coil, is prevented from leaking out of the casing.

A transformer with good insulation is disclosed. The transformer includes a bobbin, an insulating shell and a core structure. The bobbin is wound with a secondary winding. The insulating shell encloses the bobbin and the insulating shell is wound with a primary winding. Further, the core structure is magnetically coupled to the primary winding and the secondary winding.

Transformer with improved insulation

A wire-winding structure and method are applied to a transformer to improve transformer power. The wire-winding method includes the following steps. A bobbin which includes a plurality of pins and a plurality of slots on the external surface is provided. A wire is wound from a first pin and successively wound on the rest of the plurality of slots, but not on a slot adjacent to a predetermined connection portion between iron core structures of the transformer. The wire is soldered to a second pin and the bobbin with the winding wire is combined with the iron core structures to constitute the transformer.

Wire-winding structure and method for a transformer

An embedded transformer embedded in a board is disclosed. The embedded transformer includes a board, a first insulating sheet, a preformed coil, a second insulating sheet, a first core and a second core. Among these, the board includes a conductive pattern formed on an upper surface of the board. A part of said conductive pattern serves as a primary coil of the embedded transformer. The first insulating sheet is formed on the conductive pattern. The preformed coil is formed on the first insulating sheet. The second insulating sheet is formed on the preformed coil. The first core is formed on the second insulating sheet and partially embedded in the board. The second core formed on a lower surface of the board is partially embedded in the board so as to be couple to the first core.

Embedded transformer

The transformer bobbin of the present invention includes a tubular body, a first partition wall, at least one second partition wall, at least one third partition wall and pins. The first partition wall is formed on the surface of the tubular body. The first partition wall includes a first flange having a thinner section for providing winding of a wire. The first partition wall separates a primary side from a secondary side. The second partition wall, parallel to the first partition wall, is formed on the surface of the tubular body. The second partition wall includes a second breach and a second flange having a second cut corner formed thereon. The third partition wall, interposed between the adjacent second partition walls, includes a third breach and a third flange having a third cut corner formed thereon. There is a horizontal height difference exists between the second cut corner and the third cut corner.

Transformer bobbin

A bobbin for a transformer is provided. The bobbin comprises a body, a first partition wall, a second partition wall, at least one third partition wall, and two first pins. The first partition wall, having a first protrusion, is formed on the body. The body is divided into a primary side and a secondary side by the first partition wall. The second partition wall, having a second protrusion with a thinner section, is formed on the secondary side of the body. The third partition wall, having a third protrusion with a notch, is formed on the secondary side of the body so that the third partition wall is close to the second partition wall and away from the first partition wall. The first pins are disposed on the secondary side of the body in a substantially U-shape.

Bobbin for a transformer

Disclosed is an inductor without a gap spacer. The inductor includes a bobbin having at least one round of wire wound thereon to serve as a coil of the inductor, a first magnetic member coupled with the bobbin, and a second magnetic member having a first end and a second end, wherein the second magnetic member is inserted into the bobbin from the second end thereof and the first end has a protrusion for allowing the second magnetic member to be partially inserted into the bobbin, thereby forming a gap between these two magnetic members.

Disclosed is a method for adjusting the inductance of an inductor at least including a bobbin, a first magnetic member having a concavity on a side wall thereof, and a second magnetic member having a protrusion at a first end thereof for preventing the second magnetic member from being completely inserted into the bobbin so as to form a gap between the first and second magnetic members. The method includes the steps of selecting a reference piece with a suitable thickness to be disposed between the protrusion of the second magnetic member and the side wall of the first magnetic member with the concavity and closely attached to both of them t as said second magnetic member is inserted into said bobbin, and partially removing the second magnetic member from a second end thereof according to the thickness of the reference piece so as to obtain a predetermined inductance value. This method further includes a step of determining whether the inductance of the inductor is identical to the predetermined inductance value after the reference piece is disposed between the protrusion of the second magnetic member and the side wall of the first magnetic member with the concavity and the second magnetic member is partially inserted into the bobbin. If the inductance of the inductor is not identical to the predetermined inductance value the thickness of the reference piece can be changed to repeat the above-described steps until the predetermined inductance value is obtained.

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Bade, Taiwan

Chen-Feng Wu