Schlumberger Technology Corporation

Meld Manufacturing Corporation

Chase Cox

Anita Broach

Nanci Hardwick

Michael Huh

Ashutosh Dikshit

Andrew Michael Dorban

Kevin Beranger

Jiawei Dong

Christopher Garguilo

Frederic Lalande

Michael Victor Robbins

Jared Joseph Stackman

Wayne Hubbard

Luis Porras

Solid-state additive manufacturing methods for compounding conductive plastic compositions, fabrication of conductive plastic parts and conductive coatings, and plastic recycling are disclosed. Electrically conductive or thermally conductive plastic compositions are compounded and subsequently printed with the solid-state additive manufacturing system. The solid-state fabricated compositions, parts and coatings can also be manufactured to be both thermally and electrically conductive. Solid-state plastic waste recycling methods are also disclosed where various plastic waste materials and shapes are solid-state processed. The plastic waste can be mixed with virgin plastic material or mixed with other types of materials such as metals, ceramics or their combination. The waste plastic feedstock is reinforced with different types of reinforcing particles or fibers, or various additives are added for improving properties of the final deposits.

Solid-state additive manufacturing methods for compounding conductive polymer compositions

A technique facilitates construction of a wire-wrapped screen. A wrapping machine is operated with a sensor, e.g. a camera, positioned adjacent the wrapping machine while wire is wrapped to create the wire-wrapped screen. The sensor is used to obtain data on at least one parameter of the wire-wrapped screen during creation of the wire-wrapped screen. Data is provided to a controller in communication with the wrapping machine to improve the quality of the wire-wrapped screen. For example, data from the images obtained via the camera may be provided to the controller which is configured to determine slot width as the wire is wrapped. The controller is then able to provide feedback in real time to the wrapping machine so as to adjust the wrapping machine for maintaining a desired slot width.

In process screen parameter measurement and control

A process control system and a method for process control of a solid-state additive manufacturing system capable of performing various additive processes, such as joining, additive manufacturing, coating, repair and others, are disclosed. The process control system is capable of simultaneous measuring, monitoring and controlling multiple process variables, viz. material temperature, actuator down force, tool force (or torque), tool position, tool angular and transverse velocity, spindle torque (angular velocity), filler flow rate, filler composition, track width, inert gas flow rate and others. A feeding system for continuous supply of filler material to the solid-state additive manufacturing system is also disclosed. The filler material can be in a form of a powder, granules, briquettes, beads, flakes, wires, rods, films, scrap pieces, sheets, blocks or their combinations. Methods for generation of different periodic and non-periodic structures and joints using the process-controlled solid-state additive manufacturing system are also disclosed.

Process control systems and methods using a solid-state additive manufacturing system and continuous feeding systems and structures

A solid-state additive manufacturing additive manufacturing system applicable to building up 3D structures, coating and functionalizing surfaces, joining structures, adding customized features to objects, compounding proprietary compositions and repairing various structures is disclosed. The solid-state additive manufacturing system enables deposition of different fillers, viz. metals, metal alloys, MMCs, polymers, plastics, composites, hybrids and gradient compositions, as well as controls the resulting deposit structures, e.g. specific nano-/micro-, gradient- and porous-material structures. The system accommodates various feeding-, spindle- and tool-designs for depositing different forms of filler materials, viz. rods, wires, granules, powders, powder-filled-tubes, scrap pieces or their combination, and a working platform with multiple access points. One or multiple motors, driving and monitoring units control the movement of the workpiece, spindle and tool and move the filler through the feeding system, which passageway is in communication with the passageways of the spindle and the tool.

Solid-state additive manufacturing system and material compositions and structures

A technique facilitates joining of components without subsequent heat treatments. The components are joined by using a friction stir process which establishes a desired friction stir region at an appropriate location to securely join the desired components. In well applications, various components of sand screen assemblies may be joined by the friction stir process. For example, metal sand screen components may be securely coupled with a corresponding metal base pipe. The joining technique enables retention of the corrosion resistant properties of the materials without applying post weld heat treatments and/or other subsequent treatments.

System and methodology for joining components

A downhole tool includes a base pipe having an opening formed radially-therethrough. The downhole tool also includes a valve positioned at least partially within the opening. The valve includes a dissolvable insert and an impediment. The dissolvable insert prevents the impediment from contacting a seat of the valve such that the valve permits fluid flow in both axial directions through the valve. After the dissolvable insert dissolves, the impediment contacts the seat such that the valve permits fluid flow in one axial direction through the valve but prevents fluid flow in the opposing axial direction through the valve.

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Radford, VA, United States of America

Chase Cox