Georgia-Pacific Corporation

Charles W Lehnert

Brian G Randall

George F Fowler

Glenn E Wilson

Ray W Hinkel

Dale R Greve

James R Van Dyke

Finishing systems and roof decks are provided which include a gypsum board having a set gypsum core faced with a fibrous mat. The gypsum core includes one or more additives which are effective in simultaneously improving the water and fire resistance of the board. In preferred embodiments, the board has sufficient water-resistant additive for absorbing less than about 10% water in an ASTM C-473 test.

Gypsum board and finishing system containing same

Finishing and roof deck systems containing fibrous mat-faced gypsum

Gypsum board and systems containing same

An exterior finishing system for a building, including particularly an exterior insulation system, which includes a fibrous mat-faced gypsum board, preferably a board in which the set gypsum core thereof is water resistant, and preferably one in which the set gypsum core is sandwiched between two sheets of porous glass mat, with the outer surface of at least one of said mats being substantially free of set gypsum, and means for preparing the board, including control of the viscosity of the aqueous gypsum slurry from which the set gypsum core of the board is formed. Also, the use of fibrous mat-faced gypsum board as the shaft liner panel in a shaft wall assembly.

Use of fibrous mat-faced gypsum board in exterior finishing systems for

Gypsum-containing boards, uses for these boards, and methods for making them are provided. The board includes a set gypsum core having a fibrous glass at disposed thereon. The core includes a water-resistant additive in at least a minimum amount sufficient to impart to the board an ASTM C-473 water absorption value of less than about 10%. This additive includes organohydrogenpolysiloxane resin added with a portion of the mixing water, or otherwise added in neat form to the process for preparing the slurry.

Fibrous mat-faced gypsum board in exterior and interior finishing

Glass mat-faced gypsum boards having a set core containing gypsum dihydrate and at least a minimum amount of chopped fibers, as well as other optional fire-resistant additives, are provided. The resulting boards obtain superior fire resistance properties over conventional paper-faced boards of like thickness which include a similar amount of chopped glass fibers.

Use of fibrous mat-faced gypsum board in shaft wall assemblies and

A fire-resistant door comprises a core panel of mineral material, such as gypsum wallboard. A fiber mat, preferably comprising glass fibers, is at least partially embedded in each face of said core panel. An edge banding assembly disposed around the periphery of the core panel is centrally grooved to receive the panel edges. Facing sheets are affixed to the opposite sides of the edge banding assembly in spaced parallel relation to the core panel, and a spacer material at least partially fills the spaces between the facing sheets and the core panel.

Fire-resistant door

An exterior finishing system for a building. including particularly an exterior insulation system, which includes a fibrous mat-faced gypsum board, preferably a board in which the set gypsum core thereof is water resistant, and preferably one in which the set gypsum core is sandwiched between two sheets of porous glass mat, with the outer surface of at least one of said mats being substantially free of set gypsum, and means for preparing the board, including control of the viscosity of the aqueous gypsum slurry from which the set gypsum core of the board is formed. Also, the use of fibrous mat-faced gypsum board as the shaft liner panel in a shaft wall assembly.

Fibrous mat-faced gypsum board

A fire door comprising a core and edge banding, the principal ingredients of the core being expanded perlite, gypsum and cement, the edge banding comprising a strip of natural wood, a strip of a cast mixture of which the principal ingredient is gypsum and an intervening strip of plastic laminate.

Fire door

A composition useful as the core of fire resistant gypsum board and comprising a major amount of set calcined gypsum and minor amounts of whisker fibers, glass fibers and clay.

Fire resistant gypsum board

A fire-resistant article, for example, a fire door core comprising a major amount of expanded perlite in compressed form, an adhesive material, the major portion of which is starch, and preferably glass fibers, and a method for making the article by dry-mixing the ingredients substantially completely before water is added for the purpose of developing the adhesive characteristics of the starch.

Fire-resistant article and method of manufacture

Fire resistant gypsum composition

A fire door comprising a core and edge banding, the principal ingredients of the core being expanded perlite, gypsum and cement, and including, as minor ingredients, an organic binder, and having a density not greater than about 35 lbs./cu. ft. The banding comprises composite stiles and rails, each formed of a strip of wood and a strip of a cast mixture of which the principal ingredient is gypsum and including a binder and preferably also including fibers, unexpanded vermiculite and clay.

Growing community of inventors

Fort Myers, FL, United States of America

Charles W Lehnert