Solar Turbines Inc.

Charles W Bucey

Bruce D Harkins

Robert M Jones

Michael S Nowak

Steven W Clayton

Douglas R Ervin

Chad L Miars

Doug R Ervin

Tod Papai

Timothy A Booth

Gregory D Gleason

A recuperator core has a plurality of passages sealingly formed therein. In use, a fluid passes through a respective one of the plurality of passages under pressure. The recuperator core must be tested to determine an operational efficiency or leakage within the respective plurality of passages. A pair of sealing mechanisms are positioned at a respective one a pair of ends of the respective one of the plurality of passages. A pressure or a vacuum is pulled across the respective ones of plurality of passages and a rate of leakage or decay rate is monitored to define an operational recuperator core and a failed recuperator core.

Apparatus and method for testing a recuperator core for leakage

An apparatus for manufacturing a cell of a recuperator wherein the cell includes a plurality of primary surface sheets, a plurality of spacer bars and a pair of guide vanes. A fixture has a top portion and a bottom portion. The top portion is pivotably movable between an open or loading position and a closed or welding position. A plurality of the spacer bars, plurality of primary surface sheets and a pair of guide vanes are positioned in the fixture in a preestablished relationship and are fixedly attached one to another by a tack welding machine. A controller operative controls the tack welding machine.

Apparatus for tack welding a recuperator cell

An inspection fixture and line is used to accurately determine the geometry and dimensional accuracy of a circular recuperator core. With the fixture and line inspection of a length, an inner diameter and an outer diameter of the circular recuperator core are completed. The method of using the fixture and the line further insures the concentricity of a donor inlet duct and a donor outlet duct.

Method of inspecting a geometry and dimensional accuracy of a circular recuperator inspection fixture

A system is disclosed to manufacture a recuperator core. The core is made up of a plurality of cells and an inner sealing member. A manufacturing system has an input end, an assembly station having a lower or inner chucking portion and an upper portion, and a welding station. The lower or inner chucking portion is movable between a lower position and an upper position and has a retracted position and an expanded position. The upper portion is movable between a loading position and a clamping position and is rotatable between a first position and a second position. The welding station performs a tack welding operation and a lineal welding operation.

System for manufacturing a circular primary surface recuperator

An assembly line for economically and efficiently assembling a core into a recuperator. The assembly line has an inlet end, an assembly station, a welding station, a control station and an outlet end. The inlet end has a plurality of the cores to be used for assembly thereat. The core is positioned within the assembly station and an assembly fixture locates a ducting structure in a preestablished relationship to the core. The control station using a plurality of sensors sends an input to a controller and the welding station performs a weld fixedly securing the ducting structure to the core.

Recuperator duct assembly line

A cell of a recuperator has a passage therein having a first end and a second end. In use a fluid passes through the passage under pressure. The cell must be tested to determine an operational efficiency or leakage within the passage. A pair of sealing mechanisms is positioned at a respective one of the first end and the second end of the passage. A vacuum is pulled across the passage and a rate of leakage is monitored to define an operational cell and a failed cell.

Apparatus and method for testing a recuperator cell for an air leak

Recuperators include a core which is commonly constructed of a plurality of relatively thin flat sheets having an angled or corrugated spacer fixedly attached therebetween. The sheets are joined into cells, sealed and form passages between the sheets. These cells are stacked or rolled and form alternate air (recipient) cells and hot exhaust (donor) cells. Compressed discharged air from a compressor of the engine passes through the air cell while hot exhaust gas flows through alternate cells. The exhaust gas heats the sheets and the spacers, and the compressor discharged air is heated by conduction from the sheets and spacers. The need for repeatability of construction of each cell assures that the final recuperator is economically and easily assembled. Examples, of such repeatability required includes length, height, thickness, weld size, weld position, weld splatter and others. The recuperator assembly method provides a cell and a recuperator having repeatability of length, height, thickness, weld size, weld position, weld splatter and others.

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San Diego, CA, United States of America

Charles W Bucey