Gm Global Technolgoy Operations, Inc.

Other

Charles Solbrig

Ognyan N Yanakiev

Michael J Paratore, Jr

Eugene Victor Gonze

Yue-Yun Wang

Gongshin Qi

Chang H Kim

Melanie K Corrigan

Rahul Mital

David J Stroh

Igor Anilovich

Janean Kowalkowski

Stephen Paul Levijoki

Michael B Viola

Eric Darvin Thomas

Giuseppe Mazzara Bologna

Sherif Hussein El Tahry

Joshua Clifford Bedford

Cristian Taibi

Charles E Dean

Yong Miao

Jean-Yves Lavallee

Chandrashekhar Joshi

Venkata Subbareddy Kasa

Ryle Maxson

Exhaust gas systems include an oxidation catalyst (OC) capable of receiving exhaust gas and oxidizing one or more of combustible hydrocarbons (HC) and one or more nitrogen oxide (NOx) species, a selective catalytic reduction device (SCR) disposed downstream from and in fluid communication with the OC via a conduit, and an electrically heated catalyst (EHC) disposed at least partially within the conduit downstream from the OC and upstream from the SCR. The EHC comprises a heating element having an outer surface including one or more second oxidation catalyst materials capable of oxidizing CO, HC, and one or more NOx species. The OC includes one or more storage materials individually or collectively capable of storing NOx and/or HC species. Exhaust gas can be supplied by an internal combustion engine which can optionally power a vehicle.

Exhaust gas treatment systems utilizing a single electrically heated catalyst

Selective catalytic reduction filter (SCRF) devices and systems incorporating the same are provided. Systems can include an exhaust gas source, an exhaust gas conduit capable of receiving an exhaust gas stream from the exhaust gas source, and an SCRF device in fluid communication therewith. The SCRF device can include a filter, a selective catalytic reduction (SCR) catalyst disposed on at least portion of the filter, and a NOstorage coating on at least a portion of the filter. The NOstorage coating can include one or more of palladium, barium, or cerium. The NOstorage coating can be biased towards the upstream side of the filter. The NOstorage coating can overlap a portion of the SCR catalyst. The system can further include a water-absorbing alkali oxide. The water-absorbing alkali oxide can be disposed within the SCRF device, the exhaust gas conduit, or in an upstream oxidation catalyst device.

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A method for controlling a vehicle including an exhaust aftertreatment system for purifying exhaust gases from a compression-ignition engine includes monitoring vehicle operating parameters, determining whether the vehicle is stopped, determining whether the engine is commanded off, and determining whether the exhaust aftertreatment device is at a predetermined operating temperature. When the vehicle is stopped, the engine is commanded off and the exhaust aftertreatment device is at the predetermined operating temperature the engine is controlled in a run-on state for a predetermined period of time. The run-on state includes operating the engine in a throttled and fueled state.

Method and apparatus for improved lightoff performance of aftertreatment catalysts

An internal combustion engine is coupled to an oxidation catalyst disposed upstream of a second catalytic device. A controller includes an instruction set executable to detect a cold start engine starting event, monitor first and second temperature sensors, control each of the fuel injectors to execute a first set of fuel injection events for each cylinder event in response to an output torque request, and execute a second set of fuel injection events for each cylinder event after cylinder top-dead-center. The second set of fuel injection events includes a final injection event, and a duration of the final injection event is determined based upon the first and second temperatures.

Method and apparatus to control fuel injection in an internal combustion engine

An exhaust treatment system for an internal combustion engine having improved mixing of an injected fluid comprises an exhaust gas conduit configured to receive exhaust gas from an internal combustion engine and to deliver the exhaust gas to the exhaust treatment system. A fluid injector in fluid communication with the exhaust gas conduit configured delivers a fluid into the exhaust gas and an evaporation volume disposed in the exhaust conduit downstream of the fluid injector is configured to slow the bulk velocity of the fluid and exhaust gas mixture to thereby increase the residence time of the exhaust gas mixture therein. An exhaust treatment device is configured to receive the fluid and exhaust gas mixture.

System and method for gas/liquid mixing in an exhaust aftertreatment system

A method for controlling regeneration within an after-treatment component of an engine comprises receiving a signal indicative of whether the engine is in an operating state or a non-operating state and detecting, based on the signal, when the engine has departed an operating state and entered a non-operating state. When the engine has departed an operating state and entered a non-operating state, a regeneration event is initiated. The regeneration event comprises causing a stream of air to flow through the after-treatment component and initiating a flow of fuel into the stream of air.

System and method for controlling regeneration within an after-treatment component of a compression-ignition engine

A selective catalytic reduction (SCR) system includes an exhaust pipe for receiving an exhaust gas from an engine. A selective catalytic reduction (SCR) unit is provided downstream of the exhaust pipe. A first mixing element including a meshed body defines a first surface, a second surface, and a plurality of openings extending from the first surface to the second surface. The first surface and second surface are parallel to each other and define an angle relative to a flow direction of the exhaust flow. The angle is less than 90 degrees.

Mixing devices for selective catalytic reduction systems

A control system includes an upstream nitrogen oxide (NO) control module that increases an upstream NOlevel based on an initial upstream NOlevel in an exhaust system, and an ammonia (NH) storage condition detection module that detects a NHstorage condition based on a difference in a downstream NOlevel before and after the upstream NOlevel is increased. A method includes increasing an upstream NOlevel based on an initial upstream NOlevel in an exhaust system, and detecting an NHstorage condition based on a difference in a downstream NOlevel before and after the upstream NOlevel is increased.

An internal combustion engine has an exhaust treatment system with a fluid injection system and a swirl can plenum mixer for mixing injected fluid with exhaust gas exhausted from the engine. The mixer comprises a canister having an inner plenum. A bulkhead separates the inner plenum into an exhaust gas collector and a diffuser chamber. A flow port opens through the bulkhead to a tangential flow director on the downstream side of the bulkhead to collect the exhaust gas. A fluid injector port receives a fluid injector for dispensing a fluid into the exhaust gas for mixing with the exhaust gas in the swirl can plenum mixer. A tangential flow director nozzle is configured to dispense the exhaust gas and fluid into the downstream plenum in a tangential flow trajectory, wherein mixing and vaporization of the exhaust gas and fluid mixture with the exhaust gas is accomplished.

Internal combustion engine and exhaust aftertreatment system

An engine air system for charge flow temperature estimation includes a charge air cooler outlet temperature sensor configured to provide a first temperature signal, an exhaust gas recirculation outlet temperature sensor configured to provide a second temperature signal, and a control module configured to receive the first temperature signal and the second temperature signal. The control module includes a charge flow temperature estimation module configured to determine an the estimated charge flow temperature at an intake manifold temperature sensing position based on a combination of the first temperature signal multiplied by an estimated fresh air fraction and the second temperature signal multiplied by an exhaust gas recirculation fraction.

Charge flow temperature estimation

An internal combustion engine includes a particulate filter that is configured to treat exhaust gas. A method for monitoring the particulate filter includes employing a soot sensor to monitor the exhaust gas downstream of the particulate filter. A fault is detected in the particulate filter when accumulated soot mass indicated by the soot sensor exceeds a soot mass threshold over a course of engine operation between a first regeneration event and a second regeneration event of the particulate filter. A control module associated with operation of the internal combustion engine is notified of the fault.

Method and apparatus for monitoring a particulate filter

An exhaust gas treatment system for an internal combustion engine is provided and includes an exhaust gas conduit, a generator, an electrically heated catalyst ('EHC') device, and a control module. The exhaust gas conduit is in fluid communication with, and is configured to receive an exhaust gas from the internal combustion engine. The generator operates at a generator speed to produce electrical power. The EHC device is in fluid communication with the exhaust gas conduit. The EHC device includes a monolith structure that is divided into a plurality of segments that define discrete resistive paths. The resistive paths are selectively connected to the generator for receiving electrical power. The control module is in communication with the EHC device, the generator, and the internal combustion engine. The control module includes control logic for determining the generator speed.

Electrically heated catalyst device having a variable resistance monolith

A mixing plenum for exhaust gas comprises a canister with an inlet and an outlet. A bulkhead is located downstream from the inlet to define an exhaust gas consolidation chamber. An opening in the bulkhead allows exhaust gas to enter a u-shape conduit configured to direct the exhaust gas from a downstream direction to an upstream direction before releasing the exhaust gas back into the plenum downstream of the bulkhead. An injector is configured to inject fluid into the exhaust gas entering the conduit. A conduit exit located a distance 'E' from the downstream side of the bulkhead allows the exhaust gas/fluid mixture to exit the conduit into a larger exit volume of the compact mixing can, in the manner of an expansion chamber, where its velocity slows and further mixing of the fluid/exhaust gas occurs and exits the compact mixing can through the outlet flange.

Exhaust aftertreatment system for internal combustion engine

An internal combustion engine operating at a lean air/fuel ratio includes a reductant injection system configured to dispense reductant into an exhaust gas feedstream upstream of a selective catalytic reduction device. The reductant injection system includes a reductant delivery system fluidly coupled to a reductant dispensing device that is configured to dispense the reductant. A method for monitoring the reductant injection system includes commanding the reductant dispensing device to dispense reductant at a prescribed reductant flowrate, controlling the reductant delivery system to a preferred operating state, monitoring operation of the reductant delivery system and estimating a reductant flowrate as a function of the monitored operation of the reductant delivery system, and diagnosing operation of the reductant injection system as a function of the prescribed reductant flowrate and the estimated reductant flowrate.

Method and apparatus for monitoring a reductant injection system in an exhaust aftertreatment system

An exhaust gas treatment system for an internal combustion engine is provided. The exhaust gas system includes an exhaust gas conduit, a generator, a vehicle electrical system, a primary energy storage device, a rechargeable secondary energy storage device, an electrically heated catalyst ('EHC') device, and a control module. The primary energy storage device is selectively connected to the generator. The primary energy storage device has a threshold state of charge ('SOC'). The rechargeable secondary energy storage device is selectively connected to the generator and the vehicle electrical system. The EHC device is in fluid communication with the exhaust gas conduit. The EHC device has an electric heater that is selectively connected the generator for receiving energy and a selectively activated catalyst that is heated to a respective light-off temperature.

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Ypsilanti, MI, United States of America

Charles Solbrig