Hamilton Sundstrand Corporation

Charles Patrick Shepard

Kris H Campbell

Shin Katsumata

Debabrata Pal

Eric W Karlen

Mustansir Kheraluwala

Frank Z Feng

Mark W Metzler

Robert Scott Downing

Scott R Bouras

Adam Michael White

John Horowy

Eric Alan Carter

Ashutosh Joshi

Dwight D Schmitt

Christopher J Courtney

Adam M Finney

Harry Huazhen Chai

Richard L Downing

Joshua Scott Parkin

Mustansir Hussainy Kheraluwala

Joshua S Parkin

An energy storage system includes a sealed housing defining an interior space and a plurality of cells arranged within the interior space of the housing. A cooling liquid submerges each of the cells. The cooling system is positioned within the sealed housing configured to actively and passively cool and heat each of the cells.

Thermal management for electrical storage devices

An inductor assembly includes a housing including a base, a sidewall, and an insert. The base and the sidewall define a cavity and the insert being positioned within the cavity. A core assembly is positioned within the cavity. The core assembly includes a core and a plurality of windings wrapped about the core and disposed between the sidewall and the insert. A flow path is formed in the housing for receiving a coolant to remove heat from the core assembly.

Thermal management of high power inductors

An inductor housing for housing an inductor having a core and a winding includes an outer annular wall and a third wall extending inward from the outer annular wall such that the outer annular wall and the third wall at least partially define an annular cavity configured to receive the inductor. The inductor housing further includes an attachment feature configured to couple the inductor housing to a secondary housing. The inductor is configured to be enclosed within the annular cavity and the secondary housing, and coolant from a coolant supply is configured to flow past the annular cavity and contact the winding of the inductor.

Systems and methods for cooling toroidal magnetics

An inductor includes a printed wiring board (PWB) and a plurality of electrically-conductive heat pipes operatively connected to the PWB. The PWB includes electrically conductive traces electrically connected to the plurality of electrically-conductive heat pipes. The traces and plurality of electrically conductive heat pipes form an inductor winding. A method of manufacturing an inductor includes mounting a plurality of electrically conductive heat pipes to a printed wiring board (PWB), wherein the PWB includes electrically conductive traces to connect the plurality of electrically-conductive heat pipes to form an inductor winding.

Integrated inductor windings and heat pipes

An electronics cooling arrangement includes a housing, an electronic device disposed within the housing, and a solid-liquid phase change material disposed within the housing and is in thermal communication with the electronic device to absorb heat generated by the electronic device. A method of cooling an electronic device and a vehicular electronics cooling system are also described.

Immersion cooling systems and methods

An electrical device includes a first flexible connector, including a first flexible conductor and a second flexible conductor, and a flexible insulator disposed between the first flexible conductor and the second flexible conductor, a second flexible connector spaced apart from the first flexible connector, the second flexible connector including a third flexible conductor, a first interconnect to electrically connect the first flexible conductor and the third flexible conductor, a second interconnect to electrically connect the third flexible conductor and the second flexible conductor, wherein the second interconnect is disposed opposite the first interconnect.

Electrical device with flexible connectors

An immersion cooled electronics arrangement includes a housing containing a coolant, an electronic device submerged within the housing and in thermal communication with the coolant, and a variable volume body. The variable volume body is disposed within the housing. An actuator is operatively connected to the variable volume body and is arranged to displace coolant within the housing.

Actuated immersion cooled electronic assemblies

A magnetic device includes an electrically insulating body and a conductor coil. The insulating body defines an internal cavity for a magnetic device core and a coolant channel routed about the internal cavity. The conductor coil extends through the insulating body and winds about the internal cavity. The electrically insulating body electrically insulates the internal cavity and coolant channel from the conductor coil.

Magnetic devices with integral cooling channels

An immersion cooled electronic arrangement includes a sealed housing, a coolant contained within the housing, and an electronic device submerged within the coolant. An agitator is disposed within the housing to control passive heat transfer between the electronic device and the coolant. An immersion cooling system and related method are also described.

A refrigeration system for electronics includes a compressor disposed on a main line and configured to compress a refrigerant in the refrigeration system and a condenser disposed downstream of the compressor on the main line. An evaporator line is in fluid communication with the main line downstream of the condenser and has an evaporator configured to receive heat into the refrigerant from an external heat source. The system also includes an immersion line in fluid communication with main line downstream of the condenser. The immersion line includes an immersion cooling container that is configured to at least partially house electronics such that the electronics are in direct fluid communication with the refrigerant to cool the electronics.

Thermal management systems for electronics

An immersion cooled electronics arrangement includes a sealed housing, a coolant contained within the sealed housing, and an electronic device disposed within the sealed housing. The sealed housing has a variable-volume alterable between at least a first volume and a second volume in response to changes in pressure within the sealed housing to reduce the rate of pressure change in the sealed housing over time from heating of the coolant.

Immersion cooled electronic assemblies

An electronics cooling arrangement includes a housing configured to contain a coolant and an electronic device disposed within the housing. The electronic device has a passageway with at least one inlet and at least one outlet and is configured to allow fluid flowing between the inlet and the outlet to cool the electronic device.

Immersion cooling arrangements for electronic devices

A transformer assembly includes a housing with a sealed housing interior, a transformer disposed within the housing interior and having a core with windings wrapped about the core, and a condenser mounted to the housing. The condenser is in fluid communication with the housing interior. A surface of the windings bounds a coolant channel extending between the windings and the condenser to convey coolant of a first phase to the condenser and receive coolant of a second phase from the condenser.

Power converters with immersion cooling

A method of mounting a capacitor to a bracket is provided. The method includes the step of providing a capacitor with an outer shell, a capacitor member disposed within the shell and a conductor member disposed within the outer shell and thermally coupled to the capacitor member. A collet is arranged having a first opening sized to slidingly engage the conductor member. A sleeve is provided having a second opening sized to receive a first end of the collet. The collet is slid onto the conductor member. The collet is pressed into the sleeve.

Method of mounting a capacitor

Housing for electrical components includes a housing body, an insulating body and a bus bar. The insulating body is disposed within the housing body and is integral with the housing body. The bus bar is disposed within the within the housing body and embedded in the insulating body. The insulating body and housing body are integral with one another for fixing the bus bar within the housing body.

Growing community of inventors

DeKalb, IL, United States of America

Charles Patrick Shepard